A method for ironmaking by smelting reduction in a stir-generated vortex includes: (1) placing a pig iron in an induction furnace, and then heating the pig iron to a molten state to form a molten iron, and maintaining the molten iron to be greater than or equal to 1450° C.; (2) stirring a center of the molten iron to form a vortex with a height-to-diameter ratio of 0.5-2.5, and continuously performing stirring; (3) mixing and grinding on an iron-containing mineral, a reducing agent and a slag-forming agent in a mass ratio of 1:(0.1-0.15):(0.25-0.4) to obtain a powder mixture, spraying and blowing the powder mixture to a center of the vortex, performing a reduction reaction, and stopping the stirring after the molten iron and molten slags are obtained, wherein a waste gas is produced; and (4) discharging the molten iron and the molten slags respectively, and exhausting a treated waste gas.

An induction coil assembly associated with controlling the flow of molten material used in casting or deposition of precious and/or non-precious metals on a substrate is disclosed. The assembly comprises one or more induction coils associated with induction melting of electrically conductive material by applying a predetermined current value. The assembly further comprises a crucible comprising the electrically conductive material in which an electromagnetic field is generated therein by the predetermined current value applied to the induction coils. The electromagnetic field associated with the electrically conductive material is modulated; and is used to generate smaller units of the electrically conductive material by interrupting velocity of a flow of the material in order to produce grains or apply layers on the substrate. Corresponding methods are also disclosed.

To provide a single crystal production apparatus capable of efficiently producing a single crystal of relatively high quality, by cooling a melting zone, the device including: a heating part that forms the melting zone from a raw material by irradiation of light; and a supporting part that supports the melting zone in a non-contact manner.

Provided is an induction heating device with which discharging can be easily avoided even when a large electric current is used. The induction heating device comprises a high-frequency power supply provided with a connection portion for an alternating-current power supply, and a heating coil portion connected to the high-frequency power supply. In the heating coil portion, a plurality of coils include n coils surrounding a cavity portion in a plane, wherein the plurality of coils are mutually connected in series via one of a plurality of capacitors.

An electric induction furnace for heating and melting electrically conductive materials is provided with a lining wear detection system that can detect replaceable furnace lining wear when the furnace is properly operated and maintained. In some embodiments of the invention the lining wear detection system utilizes an electrically conductive wire assemblage embedded in a wire assemblage refractory disposed between the replaceable lining and the furnace's induction coil.

An electric induction furnace for heating and melting electrically conductive materials is provided with a lining wear detection system that can detect replaceable furnace lining wear when the furnace is properly operated and maintained. In some embodiments of the invention the lining wear detection system utilizes an electrically conductive wire assemblage embedded in a wire assemblage refractory disposed between the replaceable lining and the furnace's induction coil.

Apparatus to heat and transfer mainly metal materials to a melting furnace (12), the apparatus comprising a transporter device (13) configured to move the materials continuously to the melting furnace (12), and at least an induction heating unit (28) associated with the transporter device (13) and configured to heat by electromagnetic induction the materials moved in the transporter device (13), keeping them in a solid state.

An induction coil assembly associated with controlling the flow of molten material used in casting or deposition of precious and/or non-precious metals on a substrate is disclosed. The assembly comprises one or more induction coils associated with induction melting of electrically conductive material by applying a predetermined current value. The assembly further comprises a crucible comprising the electrically conductive material in which an electromagnetic field is generated therein by the predetermined current value applied to the induction coils. The electromagnetic field associated with the electrically conductive material is modulated; and is used to generate smaller units of the electrically conductive material by interrupting velocity of a flow of the material in order to produce grains or apply layers on the substrate. Corresponding methods are also disclosed.

An induction heating or melting system and a power conversion system thereof has an induction heating coil, an active rectifier having rectifier transistors, a DC link circuit coupled to an output of the active rectifier, an inverter having inverter transistors and an input coupled to the DC link circuit, a resonant tank circuit coupled to an output of the inverter and having the induction heating coil, a rectifier controller configured to control the rectifier transistors at a generally constant angle between triggering of the rectifier transistors relative to an AC input phase voltage using sinusoidal pulse width modulation (SPWM) with modulation index (MI) control to control a system output power, an inverter controller, and an input filter coupled to an input of the active rectifier.

A crucible device with temperature control design includes a crucible body, an induction coil unit, a nozzle flange body and a melt delivery tube and a temperature control unit. The induction coil unit surrounds the crucible body, provides a heat source during use, and is configured to enable a metal material to melt and produce a melt having a melting skull. The melt delivery tube is communicated via the nozzle flange body to a bottom of the crucible body and is configured to deliver the melt from the crucible body. The temperature control unit includes a microprocessor, a heater and a temperature sensor which are electrically coupled to each other, and are configured to control a curve of the melting skull to drop to a preset position.