A continuous asphalt mix system for using a microwave heating vessel at the point of production that includes a microwave energy suppression tunnel with one or more mesh flaps for substantially reducing or preventing the leakage of microwave energy from a microwave system, while having a continuous flow of product through the vessel and suppression tunnels. The suppression tunnels are installed on the inlet and/or the outlet side of the system and are sized to suppress leakage.

A system for processing material, including at least one microwave generator, at least one microwave guide operatively connecting the at least one microwave generator to at least a first conveyor unit, and the first conveyor unit provided in a first housing that comprises at least one opening configured to receive microwave energy via a first microwave guide. The first conveyor unit is configured to receive and process a quantity of material, which includes heating the material to a first temperature by applying microwave energy to the material within the first housing.

Apparatuses, systems, and methods for heating a fluid or other material. The apparatuses may include a container (e.g., tube) in which a susceptor material is disposed. The susceptor material may convert microwave energy to heat, which may increase the temperature of a fluid or material in or adjacent the tube.

The present invention is a microwave heating device and has a microwave guide tube, two microwave transmitting modules, and a transmission module. The microwave guide tube forms a wave travelling path and has at least one conveying opening pair and at least one waveguide plate pair. The at least one conveying opening pair has two conveying openings respectively disposed on two opposite walls of the microwave guide tube along a conveying direction. The at least one waveguide plate pair is disposed in the microwave guide tube and has two waveguide plates parallel with the wave travelling path. The two microwave transmitting modules are disposed on two opposite ends of the microwave guide tube. The transmission module extends through the at least one conveying opening pair along the conveying direction.

Processes and systems for pasteurizing and sterilizing a plurality of articles in a microwave heating system are provided. In certain aspects, groups of articles may be passed by a microwave launcher in a first convey direction and a second, opposite convey direction, so that each group of articles passes the microwave launcher more than once. Processes and systems described herein are also configured to uniformly heat spaced apart groups of articles without disrupting the operation of the microwave generator or distribution system.

A process for heating articles includes sequentially passing loaded carriers in a continuous manner through a first processing section and sequentially passing said plurality of loaded carriers in an incremental manner through a second processing section using an incremental convey segment. The incremental convey segment includes sequential carrier-receiving slots, each carrier-receiving slot configured to receive one of the loaded carriers. The incremental convey segment is further configured to be move incrementally at multiples of discrete intervals corresponding to the carrier-receiving slots. The process further includes sequentially passing the loaded carriers in a continuous manner through a third processing section and heating articles supported by the carriers with microwave energy in at least one of the processing sections, the heating of the articles occurring while the articles are at least partially submerged in a liquid bath and at an pressure greater than atmospheric pressure.

A process for heating articles in a heating system includes passing an article in a carrier through a heating chamber that is at least partially filled with a liquid medium to form a liquid bath. The process further includes heating the article in the carrier by at least partially submerging the article into the liquid bath during heating, the heating being performed, at least in part, using microwave energy. The process further includes one or more of adding fluid into and removing fluid from at least one location in the heating chamber to maintain a temperature profile across the heating chamber. In one implementation, the temperature of the liquid bath at an inlet area of the heating chamber is at least 10° C. cooler than a temperature of the liquid bath at an outlet area of the heating chamber.

Apparatuses, systems, and methods for heating a fluid or other material. The apparatuses may include a container (e.g., tube) in which a susceptor material is disposed. The susceptor material may convert microwave energy to heat, which may increase the temperature of a fluid or material in or adjacent the tube.

A portable, sustainable, and efficient system and apparatus for breaking down processed solid plastic waste and other polymer-based feedstock into fuel oil, sustainable energy, carbon char, and other useful products. With minor modifications, biomass can also be treated. Distributed microwave heating sources and mechanical mixing effectively mix heat in a highly insulated reactor that protects the microwave components, makes fast pyrolysis possible, and thereby enables scaling down to compact and highly portable systems. Products include diesel, gasoline, propane, butane, and char. Product materials are distributed using tight temperature control and mechanical routing.

A continuous asphalt mix system for using a microwave heating vessel at the point of production that includes a microwave energy suppression tunnel with one or more mesh flaps for substantially reducing or preventing the leakage of microwave energy from a microwave system, while having a continuous flow of product through the vessel and suppression tunnels. The suppression tunnels are installed on the inlet and/or the outlet side of the system and are sized to suppress leakage.