A robot control device for a robot comprises a case and a connector board which is coupled to the case and includes a plurality of connectors which are disposed in a first region and a second region adjacent laterally to the first region. The plurality of the connectors may comprise a power connector which is disposed at a bottom of one of the first region or the second region and is coupled with a power supplier; and a processor connector which is disposed in a region different from that of the power supplier and is coupled with a processor.

Systems, apparatus, methods, and techniques of assembly of discrete modules of a control panel are disclosed. The modules can be independently wired, tested, and installed into a control panel. Module definitions are defined specifying components to perform the electrical function, a mechanical arrangement of the components, electrical connections, and logical interactions of the module. A bill of materials can be generated based on a designation of a set of modules for a control panel and the module definitions. Modularly assembled control panels are disclosed. An assembly frame is described herein for temporarily mounting components of a module for independent assembly of a control module and for eventual removal and installation into a control panel frame. The assembly frame may include a faceplate frame and side frames and temporary mounting features.

A method for upgrading a portion of a process control system from a legacy programmable logic controller (PLC) to a non-PLC process controller is disclosed. A mounting rack sized to fit into a space occupied by legacy hardware is assembled and populated with replacement hardware that includes an I/O card, an I/O terminal block, and a custom interface module. The custom interface module is coupled to the I/O card via the I/O terminal block and to a plurality of process control field devices via a legacy wiring mechanism coupled to legacy wiring of the process control system, without requiring modification or re-termination of the legacy wiring. The legacy wiring mechanism is disconnected from the legacy hardware, the rack containing the legacy hardware is removed and replaced with the mounting rack, and the legacy wiring mechanism is coupled to the custom interface module.

A method for upgrading a portion of a process control system from a legacy programmable logic controller (PLC) to a non-PLC process controller is disclosed. A mounting rack sized to fit into a space occupied by legacy hardware is assembled and populated with replacement hardware that includes an I/O card, an I/O terminal block, and a custom interface module. The custom interface module is coupled to the I/O card via the I/O terminal block and to a plurality of process control field devices via a legacy wiring mechanism coupled to legacy wiring of the process control system, without requiring modification or re-termination of the legacy wiring. The legacy wiring mechanism is disconnected from the legacy hardware, the rack containing the legacy hardware is removed and replaced with the mounting rack, and the legacy wiring mechanism is coupled to the custom interface module.

This disclosure provides a field termination assembly (FTA) providing for ease of mounting to a support rail. The FTA provides a lever on a base that cushions against shocks and vibrations during shipment and operation while a housing is mounted on a base secured to a support rail. The base includes a dampener feature which makes it more capable of meeting operation and transportation vibration and shock requirements even for marine applications while still providing high channel density and cable count.

A robot control apparatus is configured to include a power supply board including a power supply circuit and a driving board including a driving circuit that drives a robot with electric power supplied from the power supply board. In the thickness direction of the power supply board, the distance between a surface of the power supply board, on which the power supply circuit is provided, and a surface of the driving board, on which the driving circuit is provided, is smaller than the maximum height of the power supply board.

A control system has an I/O bank with a communication module controlling a plurality of Input/Output modules operably connected to its communication backplane and a valve manifold having a communication module serially connected to the backplane of the I/O bank. The I/O bank with a plurality of Input/Output modules is constructed to be connected to a plurality of field sensors or loads. The valve manifold with a plurality of solenoid valves is constructed to be pneumatically connected to a plurality of field devices.

A method for upgrading a portion of a process control system from a legacy programmable logic controller (PLC) to a non-PLC process controller is disclosed. A mounting rack sized to fit into a space occupied by legacy hardware is assembled and populated with replacement hardware that includes an I/O card, an I/O terminal block, and a custom interface module. The custom interface module is coupled to the I/O card via the I/O terminal block and to a plurality of process control field devices via a legacy wiring mechanism coupled to legacy wiring of the process control system, without requiring modification or re-termination of the legacy wiring. The legacy wiring mechanism is disconnected from the legacy hardware, the rack containing the legacy hardware is removed and replaced with the mounting rack, and the legacy wiring mechanism is coupled to the custom interface module.

A control system for mounting to a vertically-extending rail. The control system includes a plurality of bases, each having a channel formed therein that is adapted for mounting to the rail. A plurality of modules are provided for removable mounting to the bases, respectively. Each module has circuitry for processing control signals and a housing enclosing the circuitry. At least a bottom end of each housing has openings therein to permit air to flow into the housing and over the circuitry. A plurality of air flow deflectors are provided for mounting to the bases, respectively. When the modules and the air flow deflectors are mounted to the bases, the air flow deflectors form pockets with the bottom ends of the modules. The pockets have enlarged openings disposed parallel to sides of the modules.

A method for upgrading a portion of a process control system from a legacy programmable logic controller (PLC) to a non-PLC process controller is disclosed. A mounting rack sized to fit into a space occupied by legacy hardware is assembled and populated with replacement hardware that includes an I/O card, an I/O terminal block, and a custom interface module. The custom interface module is coupled to the I/O card via the I/O terminal block and to a plurality of process control field devices via a legacy wiring mechanism coupled to legacy wiring of the process control system, without requiring modification or re-termination of the legacy wiring. The legacy wiring mechanism is disconnected from the legacy hardware, the rack containing the legacy hardware is removed and replaced with the mounting rack, and the legacy wiring mechanism is coupled to the custom interface module.