H05K7/20945

Cooling system for power conversion device

Provided is a cooling system for a power conversion device that includes a radiator, a radiator fan supplying air to the radiator, and a power conversion device including a plurality of electric components and a casing housing the plurality of electric components inside. The casing includes a base portion which is formed of a non-metallic material and on which the plurality of electric components is placed and a cover portion formed of a metallic material, fixed to the base portion, and covering a periphery of the plurality of electric components. A refrigerant channel through which a refrigerant cooling the plurality of electric components flows is formed in the base portion of the casing, and the casing is disposed at a position where an airflow of the radiator fan is applied to the cover portion.

Coolant flow cooling structure for a power conversion device

A power conversion device includes a cooling structure capable of cooling down, by a coolant that flows through a first flow channel formed by a first wall portion and a second wall portion facing with each other, a first electronic component and a second electronic component mounted on an external surface of the first wall portion. The first wall portion is formed in a stepwise shape, and includes a first mount portion on which the first electronic component is mounted, a second mount portion which has a different height from the first mount portion, and on which the second electronic component is mounted, and a first connection portion that is extended between the first mount portion and the second mount portion.

COOLING SYSTEM
20230255007 · 2023-08-10 · ·

A cooling system includes a cooling path through which a heat medium flows in an order of the first unit and the second unit, a temperature sensor detecting a temperature of the heat medium flowing into the first unit, and a control device controlling operations of the first unit and the second unit. The control device is configured to execute a temperature estimation process for estimating a temperature of the heat medium flowing into the second unit. The temperature estimation process includes a process of acquiring the temperature detected by the temperature sensor, a process of calculating a temperature increase amount of the heat medium in the first unit, and a process of determining an estimated value of the temperature of the heat medium flowing into the second unit by adding the calculated temperature increase amount to the temperature detected by the temperature sensor.

Method and System for Controlling Electric Drive System According to Predicted Temperature of Inverter Busbar

A controller reduces power output of an inverter of an electric drive system while a sensed temperature associated with the inverter, a sensed current output of the inverter, and parameter values of a busbar of the inverter are indicative of a predicted temperature of the busbar being greater than a threshold to maintain busbar temperature lower than the threshold. The current output of the inverter may be outputted over the busbar. The parameter values are obtainable from a thermal model of the busbar. The thermal model may be derived from testing a test version of the inverter under different drive cycles in which for each a set of information is recorded including a sensed temperature of the test inverter, a sensed current output of the test inverter, and a sensed temperature of the busbar of the test inverter.

System and method for controlling cooling of PE part of electric vehicle
11760206 · 2023-09-19 · ·

A system for controlling cooling of a power electronics (PE) part of an electric vehicle includes a driving load determiner configured to estimate a weight of the vehicle and to determine a driving load level based on the estimated weight, and a PE part temperature controller configured to change a cooling start reference temperature of the PE part depending on the determined driving load level.

DETERMINING THE FLOW VELOCITY IN A COOLANT CIRCUIT

A conversion device converts an input power into an output power, and gives rise to a power loss. The conversion device is cooled by a coolant circuit in which a coolant flows. A monitoring device determines, using operating data of the conversion device and/or of the coolant circuit, a flow velocity of the coolant and compares the flow velocity with a limit velocity. If the flow velocity reaches or exceeds the limit velocity, the monitoring device resorts to a special reaction. As long as the flow velocity does not reach the limit velocity, the monitoring device resorts either to no reaction or to a normal reaction that is not the same as the special reaction. The monitoring device determines the flow velocity by using a quantity of heat that is to be removed by the coolant per unit time, a local temperature of the conversion device, and an inflow temperature.

COOLING ASSEMBLIES AND METHODS

In various embodiments, a cooling assembly includes a heat-generating device, a metal inverse opal (MIO) layer, a shared coolant reservoir, a passive heat exchange circuit, and an active heat exchange circuit. The MIO layer is bonded to the heat-generating device. The shared coolant reservoir contains a coolant fluid. The passive heat exchange circuit directs coolant fluid from the shared coolant reservoir through the MIO layer and back to the shared coolant reservoir. The active heat exchange circuit includes a pump and a heat exchanger, wherein the active heat exchange circuit draws the coolant fluid from the shared coolant reservoir through the heat exchanger and returns the coolant fluid to the shared coolant reservoir.

FAN CONTROL CIRCUIT
20210360820 · 2021-11-18 ·

A fan control circuit for controlling at least one fan of a power supply device includes a load sensing unit, a temperature sensing unit, a control unit connected to the load sensing unit, the temperature sensing unit and the fan, and a mode switching unit. The load sensing unit generates a load signal according to an output condition of the power supply device. The temperature sensing unit senses the temperature in the power supply device and generates a temperature signal. The control unit comprises a low-speed operating mode for controlling the fan according to the load signal, a mute mode for controlling the fan according to the temperature signal, and a full-speed operating mode for controlling the fan to run in a rated rotational speed. The mode switching unit controls the control unit to adjust the rotational speed of the fan by one of the three modes.

System and Method for Controlling a Heat Pump
20230324095 · 2023-10-12 ·

Energy system (1) comprising an inverter (3) for converting an electrical direct voltage into an alternating voltage which can be used to supply electrical consumption units (4) of the energy system (1) and can be converted into heat by means of at least one heat pump (7) of the energy system (1), characterised in that in that the heat pump (7) can be controlled by means of a system control (10) of the energy system (1) via a control interface (12) in accordance with a heat pump configuration file (WPK) loaded specifically for the at least one heat pump (7) in a data memory (11) of the system control (10), wherein a communication of the system control (10) with a heat pump control (8) provided for the heat pump (7) is effected in accordance with at least one control type of the heat pump (7) indicated in the heat pump configuration file (WPK).

Power conversion device

A power conversion device includes: a casing including a housing portion; a circuit board housed in the housing portion, the circuit board including an inverter circuit or an inverter control circuit configured to control the inverter circuit; a cooling fan configured to generate air flowing through the housing portion to cool the circuit board; a temperature sensor configured to sense a temperature inside or outside the casing; and a cooling fan control circuit configured to drive the cooling fan. The cooling fan control circuit is configured to, if the temperature sensed by the temperature sensor is higher than a predetermined temperature, turn on the cooling fan, and if the sensed temperature is equal to or below the predetermined temperature, control the cooling fan to turn off the cooling fan or make a speed of the flowing air lower than a speed when the cooling fan is in the on state.