A filler composition includes fully or partially oxidized graphene or boron nitride nano sheets and a thermal setting polymer matrix. The fully or partially oxidized graphene or boron nitride nano sheets are embedded within the polymer matrix, and the filler composition: (i) has a thermal conductivity greater than or equal to 3 W/mK; (ii) has an electric breakdown voltage greater than or equal to 10 kV/mm; (iii) is pourable; and (iv) is located between an electromagnetic wire of an electromagnetic coil. The filler composition can also include the nano sheets bound to the surfaces of a plurality of co-particles that can increase the thermal conductivity through the filler. The polymer matrix can be a polyester imide, a polyamide-imide, polysulfones, a polyimide, a polyether ketone, or combinations thereof.

The present invention provides: a resin composition for a heat-resistant electric wire, containing from 25 to 60 parts by weight of a polyphenylene ether, from 15 to 42 parts by weight of a polypropylene-based resin, from 8 to 27 parts by weight of a styrene-based elastomer, from 5 to 15 parts by weight of a polyamide, and from 1 to 10 parts by weight of an acid-modified polyolefin, in which the polyamide has a melting point of 201 C. or more; and a heat-resistant electric wire using the composition.

A method of enhancing surface electrical conductivity of an article formed of a conductive polymer material, such as a conductive polymer film, includes the step of providing an article formed of a conductive polymer. The conductive polymer is made up of a dielectric polymeric material and conductive fibers. A desired pressure is applied to at least a portion of the article while simultaneously heating at least a portion of the article to a desired temperature. The desired pressure and the desired temperature are maintained on at least a portion of the article for a desired time period. This method reduces a polymer-rich skin layer on the surface of the conductive polymer material and helps to randomize the orientation of the conductive fibers on the surface.

An insulated wire in which at least one layer of an insulating material is coated around a conductor, wherein the insulated wire has a part in which relative permittivity is different in a length direction or a circumferential direction in an identical coating layer and a method of producing the same, and a rotating electrical machine and a method of producing the same.

An insulating composition comprising a polymer resin, a nanoclay, and one or more nanofillers. The insulating composition has a thermal conductivity of greater than about 0.8 W/mK, a dielectric constant of less than about 5, a dissipation factor of less than about 3%, and a breakdown strength of greater than about 1,000V/mil. The insulating composition has an endurance life of at least 400 hours at 310 volts per mil.

There is provided an insulated electric wire comprising a conductor wire coated by an insulating film, in which the insulating film contains 5 to 20% by mass of a low boiling point component having a boiling point of less than 300 C. under normal pressure. The insulating film preferably has a thickness of 40 to 65 m. The conductor wire preferably has a cross-sectional shape in a rectangular shape or a square shape.

A method for sealing a bundle of wires includes providing an adhesive material having a viscosity of less than about 300 Pa.Math.s at the installation temperature. The method further includes forming a structure from the adhesive and inserting a plurality of wires into the structure. A first amount of heat is applied to the structure in a first heating operation. The first amount of heat being higher than an ambient temperature and lower than a softening temperature of the structure. Subsequently, a second amount of heat is applied in a second heating operation to the adhesive structure to thereby fully melt the adhesive structure and cause the adhesive of the structure to fill voids between the plurality of wires to thereby seal the wires. Application of the first amount of heat during the first operation to the structure facilitates improved melt uniformity of the structure during the second heating operation.

A flame retardant compound is provided. The flame retardant compound includes a polymer base resin, a carbonific host compound, and a guest compound including at least one atom of a transition metal. The carbonific host compound and the guest compound form a host-guest complex, and the host-guest complex acts to inhibit at least one of smoke release and smoke formation when exposed to heat. The host-guest complex is distributed within the polymer base resin. An intumescent flame retardant compound is also provided. The intumescent flame retardant compound includes a base resin, an acid donor, a spumific agent, a cyclodextrin host compound, and a guest compound including at least one atom of molybdenum. The cyclodextrin host compound and the guest compound form a host-guest complex. The acid donor, carbonific host compound, and spumific agent react when exposed to a temperature above 280 C. to form a foam.

Polyamide compositions for use in forming wire or cable jacket compositions. The polyamide compositions include a component of polyamide 6/66 copolymer formed from substantially randomly distributed caprolactam monomers and hexamethylene diamine monomers. The polyamide 6/66 copolymer component may form the entirety of the polyamide composition or alternatively, the polyamide composition may include an amount of polyamide 6 homopolymer blended with the polyamide 6/66 copolymer component. The composition also includes one or more additives, such as at least one UV mitigation component which, due to the reduced crystallinity of the polyamide 6/66 copolymer component, is incorporated into the polyamide composition with desirable transmission and haze characteristics as well as providing for retention of physical properties such as tensile strength at break and elongation at break.

A cable includes: a core; a first insulating layer that has a property biased toward positive polarity or negative polarity in a triboelectric series and coats the core; an (n+1)-th insulating layer that has a property biased toward a polarity opposite to a polarity of an n-th insulating layer and coats the n-th insulating layer, N being a natural number not less than 2, n being 1, . . . , N1; a braid that coats the N-th insulating layer; and a sheath that coats the braid.