There is provided an insulated electric wire comprising a conductor wire coated by an insulating film, in which the insulating film contains 5 to 20% by mass of a low boiling point component having a boiling point of less than 300° C. under normal pressure. The insulating film preferably has a thickness of 40 to 65 μm. The conductor wire preferably has a cross-sectional shape in a rectangular shape or a square shape.

An electrical cable having improved abrasion resistance, hydrophobicity, and/or UV protecting properties comprises a conductor having a protecting sheath and/or jacket comprising a base polymer (such as a thermoplastic or thermoset) having an abrasion reducing agent, a lubricant, a hydrophobic agent, and/or a UV protecting agent mixed therein. The resulting cable jacket and/or cable sheath defines an outer surface having improved abrasion reduction properties, lubricating properties, hydrophobic properties, and/or UV protecting properties.

An insulated wire includes a conductor, a first insulation coating layer which is provided directly on the conductor and includes a polyamide-imide resin including dispersed inorganic fine particles, and a second insulation coating layer which is provided on the outer circumference of the first insulation coating layer and includes a polyamide-imide resin or a polyimide resin. A minimum winding multiplied diameter that does not cause a crack in the first insulation coating layer when the insulated wire is elongated by 30% by a method in compliance with JISC 3216 5.1.1 and is wound around a winding bar is greater than 2d but smaller than 4d (where d is a conductor diameter of the insulated wire).

A process for manufacturing finished wire and cable having reduced coefficient of friction and pulling force during installation, includes providing a payoff reel containing at least one internal conductor wire; supplying the at least one internal conductor wire from the reel to at least one extruder; providing the least one extruder, wherein the at least one extruder applies an insulating material and a polymerized jacket composition over the at least one internal conductor wire, wherein the polymerized jacket composition comprises a predetermined amount by weight of nylon; and at least 3% by weight of a silica providing a cooling device for lowering the temperature of the extruded insulating material and the polymerized jacket composition and cooling the insulating material and the polymerized jacket composition in the cooling device; and, reeling onto a storage reel the finished, cooled, wire and cable for storage and distribution.

Ribbon cables including a plurality of spaced apart substantially parallel conductors extending along a length of the cable and arranged along a width of the cable, and first and second insulative layers disposed on opposite sides of and substantially coextensive with the plurality of conductors along the length and width of the cable are described. Each insulative layer may be adhered to the conductors and may include alternating substantially parallel thicker and thinner portions extending along the length of the cable. The thicker portions of the first and second insulative layers are substantially aligned in one to one correspondence. Each corresponding thicker portion of the first and second insulative layers have at least one conductor in the plurality of conductors disposed therebetween. The thicker portions may have an effective dielectric constant less than 2.

An insulating composition having a polymer resin, a nanoclay, and one or more nanofillers. The insulating composition has a thermal conductivity of greater than about 0.8 W/mK, a dielectric constant of less than about 5, a dissipation factor of less than about 3%, and a breakdown strength of greater than about 1,000 V/mil. The insulating composition has an endurance life of at least 400 hours at 310 volts per mil.

A method for producing a multi-layer bus bar unit includes preparing a plurality of metal flat plate-shaped bus bars, each with electrode terminal parts at two or more locations, depositing a coating film over an entire surface of each bus bar by electrodeposition coating, subjecting a coating film of a predetermined bus bar to a heating treatment so that the coating film is completely cured, subjecting another bus bar to a heat treatment so that the bus bar is semi-cured, and obtaining a multi-layer structure by alternately overlapping, and then subjecting to a pressure and heating treatment, the bus bar with the completely-cured coating film and the bus bar with the semi-cured coating film, so that the semi-cured coating film is completely cured and the plurality of bus bars adhere to each other by the completely-cured coating film.

An electrical cable having a conductor having a protecting sheath and/or jacket comprising a base polymer (such as a thermoplastic or thermoset) having an abrasion reducing agent, a lubricant, a hydrophobic agent, and/or a UV protecting agent mixed therein. The resulting cable jacket and/or cable sheath defines an outer surface having abrasion reduction properties, lubricating properties, hydrophobic properties, and/or UV protecting properties.

A ribbon cable can include a plurality of spaced apart substantially parallel conductor sets. The conductor set includes a plurality of spaced apart substantially parallel conductors extending along a length of the conductor set and arranged along a width of the conductor set; first and second non-conductive structured layers disposed on opposite sides of and substantially coextensive with the plurality of conductors along the length and width of the conductor set; and a conductive shielding layer wrapped around the first and second non-conductive structured layers. Each structured layer is adhered to the conductors and includes a plurality of higher dielectric constant regions defining a plurality of lower dielectric constant regions therebetween.

An insulated conductor of the present invention is an insulated conductor having a conductor and an insulating film provided on a surface of the conductor, in which the insulating film has a low-concentration fluorine layer disposed on a surface side of the conductor and a high-concentration fluorine layer disposed on at least a part of an outside surface of the low-concentration fluorine layer, the low-concentration fluorine layer includes a cured product of a thermosetting resin and a fluororesin and has a fluorine atom content relatively lower than that of the high-concentration fluorine layer, and the high-concentration fluorine layer includes a cured product of a thermosetting resin and a fluororesin and has a fluorine atom content relatively higher than that of the low-concentration fluorine layer.