A method for sealing a bundle of wires includes providing an adhesive material having a viscosity of less than about 300 Pa.Math.s at the installation temperature. The method further includes forming a structure from the adhesive and inserting a plurality of wires into the structure. A first amount of heat is applied to the structure in a first heating operation. The first amount of heat being higher than an ambient temperature and lower than a softening temperature of the structure. Subsequently, a second amount of heat is applied in a second heating operation to the adhesive structure to thereby fully melt the adhesive structure and cause the adhesive of the structure to fill voids between the plurality of wires to thereby seal the wires. Application of the first amount of heat during the first operation to the structure facilitates improved melt uniformity of the structure during the second heating operation.

A method for sealing a bundle of wires includes providing an adhesive material having a viscosity of less than about 300 Pa.Math.s at the installation temperature. The method further includes forming a structure from the adhesive and inserting a plurality of wires into the structure. A first amount of heat is applied to the structure in a first heating operation. The first amount of heat being higher than an ambient temperature and lower than a softening temperature of the structure. Subsequently, a second amount of heat is applied in a second heating operation to the adhesive structure to thereby fully melt the adhesive structure and cause the adhesive of the structure to fill voids between the plurality of wires to thereby seal the wires. Application of the first amount of heat during the first operation to the structure facilitates improved melt uniformity of the structure during the second heating operation.

A water-stop structure for electrical wire includes: a terminal including an electrical wire connection portion; and an electrical wire in which an outer circumference of a conductor including a plurality of single wires is coated with an insulation coating portion and which is swaged to be fixed to the electrical wire connection portion, a water-stop agent being filled into a gap in the insulation coating portion to thereby perform water stop in the electrical wire. The water-stop agent includes a fluorescent agent.

A water-stop structure for electrical wire includes: a terminal including an electrical wire connection portion; and an electrical wire in which an outer circumference of a conductor including a plurality of single wires is coated with an insulation coating portion and which is swaged to be fixed to the electrical wire connection portion, a water-stop agent being filled into a gap in the insulation coating portion to thereby perform water stop in the electrical wire. The water-stop agent includes a fluorescent agent.

A submarine power cable is provided having stranded conductor(s) and an insulation system, each individual stranded conductor, at given intervals, being compressed across an area to form a plurality of watertight partitions along a length of the of the submarine power cable. A method provides a plurality of watertight partitions along a length of the submarine power cable. The method includes, at a given point, arranging a compression tool around an outer circumference of the stranded conductor, using the compression tool to compress the stranded conductor, releasing the compression tool from the stranded conductor, and repeating the compression at a number of different points and using the compression tool to compress the stranded conductor at each of these points, thereby forming a plurality of watertight partitions along the length of the submarine power cable.

A submarine power cable is provided having stranded conductor(s) and an insulation system, each individual stranded conductor, at given intervals, being compressed across an area to form a plurality of watertight partitions along a length of the of the submarine power cable. A method provides a plurality of watertight partitions along a length of the submarine power cable. The method includes, at a given point, arranging a compression tool around an outer circumference of the stranded conductor, using the compression tool to compress the stranded conductor, releasing the compression tool from the stranded conductor, and repeating the compression at a number of different points and using the compression tool to compress the stranded conductor at each of these points, thereby forming a plurality of watertight partitions along the length of the submarine power cable.

Systems, devices, and methods including: a cable; a housing having a tapered exit hole connected to an internal volume; a tapered seal having a tapered outer surface and an inner aperture, where the inner aperture of the tapered seal receives the cable; an encapsulant disposed in the internal volume and about one or more wires of the cable; and a compression cap placed over the tapered seal and about a flange of the housing to compress the tapered seal into the tapered exit hole; where compression from the compression cap forces the encapsulant up inside the cable and around the one or more wires of the cable, and where curing of the encapsulant seals the cable from moisture incursion.

An insulated electric wire includes a conductor of a plurality of twisted elemental wires made of a conductive material, and an insulation covering. The wire includes an exposed portion in which the insulation covering is removed, and a covered portion in which the insulation covering covers the conductor. The exposed portion and the covered portion are adjacent with each other along a longitudinal axis of the wire. The covered portion includes an adjacent area located adjacent to the exposed portion, and a remote area located adjacent to the adjacent area and apart from the exposed portion. A density of the conductive material per unit length is higher in the exposed portion than in the remote area. The elemental wires are twisted in both the exposed portion and the remote area. Gaps between the elemental wires of the exposed portion are filled with a sealant.

An insulated electric wire includes a conductor of a plurality of twisted elemental wires made of a conductive material, and an insulation covering. The wire includes an exposed portion in which the insulation covering is removed, and a covered portion in which the insulation covering covers the conductor. The exposed portion and the covered portion are adjacent with each other along a longitudinal axis of the wire. The covered portion includes an adjacent area located adjacent to the exposed portion, and a remote area located adjacent to the adjacent area and apart from the exposed portion. A density of the conductive material per unit length is higher in the exposed portion than in the remote area. The elemental wires are twisted in both the exposed portion and the remote area. Gaps between the elemental wires of the exposed portion are filled with a sealant.

An insulated electric wire with a water-stopping portion has excellent water-stopping performance and forms quickly, and a wire harness includes the insulated electric wire. An insulated electric wire includes: a conductor wherein multiple metal material elemental wires are twisted together; and an insulation covering covers an outer circumference of the conductor. The insulated electric wire includes an exposed portion wherein the insulation covering is removed; a covered portion wherein the insulation covering covers the conductor, the exposed and covered portions are adjacent to each other in a longitudinal axis direction; and a water-stopping portion wherein gaps between the wires in the exposed portion are filled with a water-stopping agent. At least a portion of the water-stopping agent contacting the wires is made of a resin material that cures upon contact. A wire harness includes the insulated electric wire, and electric connections at both ends, each capable of other device connection.