A communications cable having a plurality of twisted pairs of conductors and various embodiments of a metal foil tapes between the twisted pairs and a cable jacket is disclosed. In some embodiments, a metal foil tape includes a discontinuous metal layer and a polymer layer bonded to the metal layer. Portions of the metal layer and the polymer layer are deformed to form a plurality of dimples, the dimples forming air gaps between the polymer layer and the cable core or a barrier layer if used. The air gaps lower the overall dielectric constant between the metal layer and the cable core, thereby lowering the alien capacitance of the communications cable.

A parallel pair cable includes a pair of insulated wires arranged to be in contact with each other, parallel to each other and not twisted, a first resin tape wrapped around the pair of insulated wires, and a shield tape longitudinally folded on the outside of the first resin tape and comprising a metal layer.

In an electronic cable, a shielding tape prevents and mitigates the creation and propagation of micro-fractures and the deleterious effects thereof. In some embodiments, the shielding tape has layers which are oriented in a non-zero transverse relation with respect to each other, or have been treated to have non-zero orientations. Other embodiments include micro-fracture propagation mitigation means, such as perforations, ridges, waffling, and dimpling. In some embodiments, the layers of the shielding tape are bonded to each other with an electrically-conductive elastomeric adhesive. In other embodiments, the shielding tape is wrapped around a cable's dielectric and form an overlap gap, which is filled by an electrically-conductive elastomeric adhesive.

Two electromagnetic interference (EMI) controlling tape application methodologies for unshielded twisted pair (UTP) cable include Fixed Tape Control (FTC) and Oscillating Tape Control (OTC). In FTC, tape application angle and edge placement are controlled to maintain position of the tape edges over a base of nonconductive filler in the cable. In OTC, the tape application angle is continuously varied, resulting in crossing of the tape edges over all of the pairs of conductors with varying periodicity. In both implementations, the filler allows a cylindrical shape.

The present disclosure relates to a composite cable for a vehicle and a composite cable assembly, which are capable of simultaneously providing a communication function and power to an electronic parking brake (EPB) and an anti-lock brake system (ABS) for use in a vehicle, and maximizing electromagnetic compatibility (EMC) shielding performance between internal components or external cables.

In some embodiments, a noise reduction circuit comprises an insulated wire comprising a conductor and insulation. A shielding material is oriented around the insulated wire. The shielding material comprises metallized fibers.

An electrical cable includes a conductor assembly having a first conductor, a second conductor and an insulator surrounding the first conductor and the second conductor. The conductor assembly extends along a longitudinal axis for a length of the electrical cable, along a lateral axis bisecting the first and second conductors, and along a transverse axis centered between the first and second conductors. The longitudinal axis, the lateral axis and the transverse axis are mutually perpendicular axes. The insulator has an outer surface. A cable shield is wrapped around the core having an inner edge and a flap covering the inner edge. The cable shield forms a void at the inner edge. The cable shield engages the outer surface entirely circumferentially around the insulator except at the void. The void is aligned with the transverse axis.

An electrical cable includes a conductor assembly having a first conductor, a second conductor, and an insulator structure surrounding the first conductor and the second conductor. The insulator structure has an outer surface. The first and second conductors carry differential signals. A cable shield is wrapped around the conductor assembly and engages the outer surface of the insulator structure. The cable shield has an inner edge and a flap covering the inner edge. The cable shield forms a void at the inner edge being located closer to the first conductor than the second conductor. The first conductor has a first diameter and the second conductor has a second diameter. The first diameter is less than the second diameter.

A communications cable suitable for Power over Ethernet applications may include a plurality of twisted pairs of individually insulated conductors extending in a longitudinal direction. At least one of the plurality of twisted pairs may have a first direct current resistance and may be configured to transmit a power signal. A shield that includes longitudinally continuous electrically conductive material may be formed around at least a portion of the plurality of twisted pairs, and the shield may have a second direct current resistance approximately equal to the first direct current resistance. As a result, the shield may function as a return path or conductor for the at least one twisted pair. A jacket may also formed around the plurality of twisted pairs and the shield.

Energy efficient noise dampening coaxial and twisted pair cables include certain layers to improve the quality of signals transmitted over the cables. A coaxial cable includes a conductive core, a first insulating layer surrounding the conductive core, a metal shield layer surrounding the first insulating layer, a second insulating layer surrounding the metal shield layer, a carbon material layer surrounding the second insulating layer, and a protective sheath wrapping the carbon material layer. A twisted pair cable section includes a core section. The core section includes a carbon material core, an insulating layer surrounding the carbon material core, and a metal shield layer surrounding the insulating layer. A plurality of twisted pair cables are disposed in sections or compartments defined by the core section, and between the core section and a protective sheath. Methods for constructing the cables are also disclosed.