H01F1/0306

Laser processing apparatus

In a laser processing apparatus for refining magnetic domains of a grain-oriented electromagnetic steel sheet by setting a laser beam to be focused on the grain-oriented electromagnetic steel sheet and scanned in a scanning direction, the laser beam focused on the grain-oriented electromagnetic steel sheet is linearly polarized light, and the angle between the linear polarization direction and the scanning direction is equal to or higher than 0 and lower than 45.

Iron particle passivation
10774218 · 2020-09-15 · ·

The present disclosure provides a coated iron particle, or reaction product thereof, comprising an iron particle and a thiol coating disposed on the iron particle. The present disclosure further provides compositions comprising a coated iron particle and a polymer or adhesion promoter. The present disclosure further provides components having a surface and a composition of the present disclosure disposed on the surface. Methods for passivating an iron particle can include introducing a passivation agent having one or more sulfur moieties into a solvent to form a passivation solution; and contacting an iron particle with the passivation solution to form a coated iron particle. Methods for passivating an iron particle can include introducing an iron particle into a solvent to form an iron particle solution; and contacting a passivation agent having one or more sulfur moieties with the iron particle solution to form a coated iron particle.

Grain Boundary Engineering
20200286682 · 2020-09-10 ·

This disclosure is directed to sintered bodies comprising grains and a grain boundary composition, wherein: (a) the grains comprise a composition substantially represented by a formula G.sub.2M.sub.14B, where G is Nd, Dy, Pr, Tb, or a combination thereof, and M is Co, Fe, Ni, or a combination thereof, wherein the grains are optionally doped with one or more rare earth elements; and (b) the grain boundary composition is an alloy composition substantially represented by the formula: Nd.sub.8.5-12.5Dy.sub.35-45Co.sub.32-41Cu.sub.3-6.5Fe.sub.1.5-5, wherein the subscript values are atom percent relative to the total composition of the the alloy composition. Corresponding populations of particles are also disclosed

COMPOSITE MAGNET WITH MAGNETICALLY HARD AND SOFT PHASES
20200258663 · 2020-08-13 ·

According to an embodiment, a composite permanent magnet includes a matrix of magnetically hard phase grains having an average grain size of 10 nm to 50 m; and magnetically soft phase grains embedded within the matrix, and having an average grain size of at least 50 nm, each grain having an elongated shape with an aspect ratio of at least 2:1. According to another embodiment, a composite permanent magnet includes a matrix of magnetically hard phase grains having an average grain size of 10 nm to 50 m; and magnetically soft phase grains embedded within the matrix, and having an average grain width of at least 50 nm, an average grain height of 20 to 500 nm, and an aspect ratio of at least 2:1. According to yet another embodiment, a method of forming a composite permanent magnet is also provided.

Inductor component, package component, and switching regulator

An inductor component includes a composite body that includes a plurality of composite layers each including a composite material of an inorganic filler and a resin; and a plurality of spiral wires that each are stacked on the composite layer, the spiral wires each being covered with the other composite layer. The average particle diameter of the inorganic filler is equal to or smaller than 5 m, the wire pitch of the spiral wires is equal to or smaller than 10 m, and the interlayer pitch between adjacent spiral wires is equal to or smaller than 10 m.

Inductor component, package component, and switching regulator

An inductor component includes a composite body that includes a plurality of composite layers each including a composite material of an inorganic filler and a resin; and a plurality of spiral wires that each are stacked on the composite layer, the spiral wires each being covered with the other composite layer. The average particle diameter of the inorganic filler is equal to or smaller than 5 m, the wire pitch of the spiral wires is equal to or smaller than 10 m, and the interlayer pitch between adjacent spiral wires is equal to or smaller than 10 m.

Method for manufacturing an electronic component

An electronic component includes a main body composed of an insulator, a coating film covering the main body, a circuit element located inside the main body, and outer electrodes. The insulator contains a metal magnetic powder. The coating film is composed of a resin and a cationic element contained in the insulator.

Magnetic phase coupling in composite permanent magnet
10629341 · 2020-04-21 · ·

A composite permanent magnet comprises a first phase including a magnetically hard material and a second phase including a magnetic material. Each of the materials has an anisotropy value selected such that a ratio of the values falls within a predefined range and a resulting grain size of the magnetic material is greater than a predefined threshold defined by the predefined range.

MAGNETIC MULTILAYER PIGMENT FLAKE AND COATING COMPOSITION

The present invention provides a magnetic multilayer pigment flake and a magnetic coating composition that are relatively safe for human health and the environment. The pigment flake includes one or more magnetic layers of a magnetic alloy and one or more dielectric layers of a dielectric material. The magnetic alloy is an iron-chromium alloy or an iron-chromium-aluminum alloy, having a substantially nickel-free composition. The coating composition includes a plurality of the pigment flakes disposed in a binder medium.

Metal magnetic material and electronic component
10622126 · 2020-04-14 · ·

Provided are: a metal magnetic material capable of reliably establishing insulation while realizing high saturation magnetic flux density; and an electronic component using the metal magnetic material and having low loss and good DC superimposition characteristics. The metal magnetic material for forming a component body of the electronic component comprises a metal magnetic alloy powder consisting of iron and silicon or containing iron, silicon and chromium; and an additional element added to the metal magnetic alloy powder, wherein the additional element is more easily oxidizable in the equilibrium state of oxidation-reduction reaction than the elements contained in the metal magnetic alloy powder. The component body (11) is internally formed with a coil pattern consisting of a plurality of coil conductor patterns (12A to 12C). The metal magnetic material is less likely to undergo degradation in magnetic properties even after it is subjected to a heat treatment at a high temperature, so that it becomes possible to perform a heat treatment for reducing a resistance of the coil pattern, at an adequate temperature.