A method for producing a magnetic powder includes performing a reduction treatment on the surface of particles including a hard magnetic material to form core-shell particles each having a shell portion including a soft magnetic material.

An inductor device includes a conductive coil formed within a dielectric material and having a central core area within the coil. Particles are dispersed within the central core region to reduce eddy current loss and increase energy storage. The particles include magnetic properties.

A slip composition includes an electromagnetic-absorbing, magnetic powder having a mean particle size of not more than about 6 microns, a glass or vitreous frit having a mean particle size of not more than about 6 microns, and a methyl alcohol vehicle. A method of making a slip composition void of clay and aluminum oxide, includes mixing a wet milled vitreous frit, a powdered magnetic material, and a methyl alcohol vehicle. The disclosed embodiment is particularly useful in making an electromagnetic wave absorption coating suitable for application to stainless steel and many nickel base alloys.

A slip composition includes an electromagnetic-absorbing, magnetic powder having a mean particle size of not more than about 6 microns, a glass or vitreous frit having a mean particle size of not more than about 6 microns, and a methyl alcohol vehicle. A method of making a slip composition void of clay and aluminum oxide, includes mixing a wet milled vitreous frit, a powdered magnetic material, and a methyl alcohol vehicle. The disclosed embodiment is particularly useful in making an electromagnetic wave absorption coating suitable for application to stainless steel and many nickel base alloys.

A bond magnet molding is provided that contains coated magnetic particles having at least two layers of an oxide layer of 1-20 nm on a surface of magnetic particles and an organic layer of 1-100 nm on an outer side of the oxide layer. The bond magnet molding preferably includes a Zn alloy as a binder. The Zn alloy has a strain rate sensitivity exponent (m value) of not less than 0.3 and an elongation at break of not less than 50%. The magnet particles have a nitrogen compound containing Sm and Fe that are solidified using the binder at a temperature not higher than a molding temperature.

A bond magnet molding is provided that contains coated magnetic particles having at least two layers of an oxide layer of 1-20 nm on a surface of magnetic particles and an organic layer of 1-100 nm on an outer side of the oxide layer. The bond magnet molding preferably includes a Zn alloy as a binder. The Zn alloy has a strain rate sensitivity exponent (m value) of not less than 0.3 and an elongation at break of not less than 50%. The magnet particles have a nitrogen compound containing Sm and Fe that are solidified using the binder at a temperature not higher than a molding temperature.

The present invention addresses the problem of providing: a novel magnetic material for high frequency use, the magnetic material solving problems such as eddy current loss since the magnetic material has higher electrical resistivity than metal magnetic materials, while having higher magnetic permeability than ferrite magnetic materials; and a method for producing this magnetic material for high frequency use.

The present invention uses a rare earth-iron-M-nitrogen magnetic material (wherein M represents at least one element that is selected from among Ti, V, Mo, Nb, W, Si, Al, Mn and Cr) which is a nitride magnetic material that has a controlled crystal structure and a controlled composition.

Provided are inverse phase allotrope rare earth (IPARE) magnets, methods of forming thereof, and applications of IPARE magnets. Unlike conventional samarium-cobalt magnets, IPARE magnets maintain their hexagonal lattice structures over a range of equiatomic compositions, such as when concentrations of different elements are within 10 atomic % of each other. An IPARE magnet may comprise cobalt, iron, copper, nickel, and samarium and a concentration of cobalt may be between 17-27 atomic %. An IPARE magnet may be substantially free from zirconium and/or titanium. An IPARE magnet may be formed by quenching a molten mixture of its components. The quenching may be performed in a magnetic field. After quenching, the IPARE magnet may be machined. Furthermore, IPARE magnets may be used as a structural element, e.g. in an electric motor.

Provided are inverse phase allotrope rare earth (IPARE) magnets, methods of forming thereof, and applications of IPARE magnets. Unlike conventional samarium-cobalt magnets, IPARE magnets maintain their hexagonal lattice structures over a range of equiatomic compositions, such as when concentrations of different elements are within 10 atomic % of each other. An IPARE magnet may comprise cobalt, iron, copper, nickel, and samarium and a concentration of cobalt may be between 17-27 atomic %. An IPARE magnet may be substantially free from zirconium and/or titanium. An IPARE magnet may be formed by quenching a molten mixture of its components. The quenching may be performed in a magnetic field. After quenching, the IPARE magnet may be machined. Furthermore, IPARE magnets may be used as a structural element, e.g. in an electric motor.

A bond magnet molding is provided that contains coated magnetic particles having at least two layers of an oxide layer of 1-20 nm on a surface of magnetic particles and an organic layer of 1-100 nm on an outer side of the oxide layer. The bond magnet molding preferably includes a Zn alloy as a binder. The Zn alloy has a strain rate sensitivity exponent (m value) of not less than 0.3 and an elongation at break of not less than 50%. The magnet particles have a nitrogen compound containing Sm and Fe that are solidified using the binder at a temperature not higher than a molding temperature.