In some embodiments, the instant invention involves an electrical system that at least includes: a three-phase inductor, including: a core, including: a plurality of core lamination pieces. having: a first core lamination piece and a second core lamination piece; where the first core lamination piece includes a plurality of first laminations that have a first shape and arranged in a first pattern to form a plurality of first differential mode gaps; where the second core lamination piece includes a plurality of second laminations that have a second shape and arranged a second pattern to form a plurality of second differential mode gaps; where the first pattern and the second pattern are distinct; where the first core lamination piece and the second core lamination piece are positioned at a particular orientation of the first pattern to the second pattern so that to increase a common mode inductance of the core.

A transformer includes: an upper E core; a lower E core; a first coil portion disposed so as to cover a magnetic leg of the upper E core and a magnetic leg of the lower E core; and a second coil portion disposed so as to cover the periphery of the first coil portion in a direction perpendicular to the central axis of winding of the first coil portion. The first coil portion includes a bobbin and an edgewise coil wound around the bobbin. The second coil portion includes a bobbin and an edgewise coil wound around the bobbin.

An integrated vertical inductor includes a bobbin having an elongated, hollow tube, an upper flange disposed at an upper end of the elongated, hollow tube, and a base structure integrated with a lower end of the elongated, hollow tube. The elongated, hollow tube comprises a central opening extending along its longitudinal direction. The base structure comprises a lateral opening communicating with the central opening. A first magnetic core piece is installed in the central opening of the elongated, hollow tube. A second magnetic core piece is juxtaposed with the first magnetic core piece. A plurality of electrodes is disposed on a bottom surface of the base structure.

A coil device includes a bobbin, a first winding part, and a second winding part. A partition portion is formed on an outer peripheral surface of the bobbin. The first winding part is wound around the outer peripheral surface at one side of the partition portion. The second winding part is wound around the outer peripheral surface at the other side of the partition portion and has an inner winding layer and an outer winding layer located farther to the outer peripheral surface at the other side than the inner winding layer.

An inductor has a substrate and at least one coil of carbon nanotubes. A trench is formed in the substrate, and the carbon nanotubes are grown in the trench in order to form a coil for the inductor. In some embodiments, multiple coils may be formed in the trench as may be desired.

The present invention relates to a bobbin assembly (1000-3) comprising: a plurality of winding slots (1000-4), each of which comprises a winding (10) with one turn per layer; and a plurality of isolation slots (1000-5), each of which comprises one single loop of the winding (10), and each of the isolation slots (1000-5) is adjacent to at least one winding slot (1000-4) of the plurality of winding slots (1000-4), and each of the winding slots (1000-4) is adjacent to at least one isolation slot (1000-5) of the plurality of isolation slots (1000-5).

A small size transformer is provided with hollow bobbin which has flange-shaped end parts at least on both ends of winding shaft part around which conducting wire formed of reinforced insulation wire is wound, and is formed by through-hole being pierced between the flange parts, box-shaped cover member to be covered on an outside of the bobbin, and magnetic core part formed by combining two E-shaped core members in a manner of surrounding side surface outer circumferential part of cover member, in which middle leg portions of the core members are configured in a manner of being inserted into the through-hole of the bobbin, in which sidewall parts of cover member to be interposed between the wiring part wound around bobbin and the core members are not provided therebetween.

A vehicle, a vehicle power electronics assembly, and a method of packaging and cooling an inductor assembly are provided. The vehicle has a vehicle electrical system with a variable voltage converter (VVC) and an inductor assembly. The inductor assembly has a core and a winding. A bobbin is connected to and surrounds an outer perimeter of the inductor assembly. The bobbin defines an inlet, an internal fluid passage, and a series of nozzles. The nozzles in the series of nozzles are spaced apart from one another about the bobbin and are positioned to spray fluid directly onto the winding. A fluid system is connected to the inlet to provide pressurized fluid to the inlet.

A bobbin for use in a magnetic module is provided. The bobbin comprises a winding body, a first plate and a second plate. The winding body is disposed between the first plate and the second plate, and further comprises a first end, a second end and a through hole. The first end comprises a first buckling portion, and the through hole penetrates the first end and the second end. The first plate includes a second buckling portion and a first opening, while the second buckling portion is adapted to engage with the first buckling portion. The second plate includes a second opening, and the second plate is engaged with the second end of the winding body.

A coil structure of open ventilated type stereoscopic wound-core dry-type transformer, comprising wire disks formed by wound wires and fixing parts. The fixing parts are provided with clamping grooves for fixing the wire disks. The wire disks are fixed and wound around the fixing parts to form the coil structure. The outer layers of the wires are coated with insulating paper with insulating paint. And by insulating paint, wires are adhered mutually and wire disks adhere to fixing parts, which combine into an integral structure. The coil structure does not require another paint impregnation process, so the process is simplified. And by the insulating paint on the insulating paper, wires are adhered mutually and wire disks adhere to fixing parts, so the structure is stable and firm and ensures the electrical equipment meets the requirements of electric performance, mechanical property and insulating property.