A permanent magnet in the form of a multi-pole magnet, comprising an isotropic magnetic material, having a central axis, magnetised such that the magnetic field, considered on a virtual circle lies substantially in a virtual plane tangential to the circle, and rotates inside that virtual plane, depending on the position on the circle. A method of producing a magnet comprising: a) providing a shaped body comprising an isotropic magnetic material; b) providing at least four electrical conductor segments; c) simultaneously make currents flow in each conductor segment. A magnet made in this way. Use of such a magnet for angular position sensing. An angular position sensor system comprising such a magnet.

A method for forming an inductor device. The method comprises forming a trench within a central core region of a conductive coil formed within a dielectric material. The method further comprises forming a composite region within the trench. The composite region including a polymer matrix having a plurality of particles with magnetic properties dispersed therein with the central core region to reduce eddy current loss and increase energy storage.

This invention provides for a rotary electric machine that includes a rotor having a plurality of permanent magnets arranged in the circumferential direction, and in which the leakage of magnetic flux can be suppressed with a simple structure; and a rare-earth permanent magnet-forming sintered compact for forming rare-earth permanent magnets to be used in said rotary electric machine.

Provided is a method for producing a sintered body that forms a rare-earth permanent magnet, has a single sintered structure and an arbitrary shape, and has easy magnetization axis orientations of different directions applied to the magnet material particles in a plurality of arbitrary regions. This method forms a three-dimensional first molded article from a composite material formed by mixing a resin material and magnet material particles containing a rare-earth substance. The first molded article is then subjected to a deforming force and a second molded article is formed in which the orientation direction of the easy magnetization axis of the magnet material particles in at least the one section of the horizontal cross-section is changed to a direction which differs from the orientation direction of the first molded article. The second molded article is heated to a sintering temperature and kept at the temperature for a period of time.

An injection molding device includes: a lower die that supports a rotor core; an intermediate die including a magnetizing mechanism; and an upper die including an injection die having a gate formed therein through which a molten bonded-magnet material supplied from a supply source is injected into a magnet insertion hole in the rotor core. The injection die has a cylindrical protruding portion at an end surface of which the gate is open. In the protruding portion, a magnetic-flux applying member containing ferromagnetic material is embedded with its side surface exposed at an outer peripheral surface of the protruding portion. The magnetizing mechanism is formed in an annular shape that can accommodate, inside its inner periphery, the rotor core and a distal end portion of the protruding portion by disposing yokes and permanent magnets alternately in the circumferential direction. Magnetic-path surfaces of the yokes radially face the side surface.

An inductor device includes a conductive coil formed within a dielectric material and having a central core area within the coil. Particles are dispersed within the central core region to reduce eddy current loss and increase energy storage. The particles include magnetic properties.

Provided are molds for polar anisotropic ring-shaped bonded magnet molded articles which enable the production of bonded magnet molded articles with a high degree of roundness and only slight distortion, without the need for mold modification and preparation of a test mold, and a method of preparing such molds. The present invention relates to a method of preparing a mold for a polar anisotropic ring-shaped bonded magnet molded article, the method including: 1) determining the shrinkage length (Tc) of a desired polar anisotropic ring-shaped bonded magnet molded article using the following equation: Tc=Tx(1/1002/100); 2) determining the radius (Dm) of a magnetic pole portion of a mold cavity using the following equation: Dm=D/(12/100); and 3) defining the outer peripheral shape of the mold cavity from the Tc, the Dm, and the number (P) of magnetic poles of the molded article.

Apparatus and methods for manufacturing magnets, and magnets, having magnetically oriented grains, and apparatus including such magnets. The field of a permanent magnet may be shaped by applying an external field to the material from which the magnet is made in such a way as to magnetize different regions of the material in different directions. The apparatus may include, and the methods may involve, a metal-powder press that may press metal powder in the presence of a magnetic field. The press may compress the powder in an axial direction. The field may have flux lines that are transverse to the axial direction. The field may have flux lines that are along the axial direction.

A rotor includes at least one first permanent magnet and at least one second permanent magnet. The at least one first permanent magnet forms part of an outer peripheral surface of the rotor and is magnetized to have polar anisotropy. The at least one second permanent magnet is adjacent to the at least one first permanent magnet in a circumferential direction of the rotor and has lower magnetic force than magnetic force of the at least one first permanent magnet.

A permanent magnet in the form of a multi-pole magnet, comprising an isotropic magnetic material, having a central axis, magnetised such that the magnetic field, considered on a virtual circle lies substantially in a virtual plane tangential to the circle, and rotates inside that virtual plane, depending on the position on the circle. A method of producing a magnet comprising: a) providing a shaped body comprising an isotropic magnetic material; b) providing at least four electrical conductor segments; c) simultaneously make currents flow in each conductor segment. A magnet made in this way. Use of such a magnet for angular position sensing. An angular position sensor system comprising such a magnet.