A conductor forming device includes a holder that holds a plurality of straight parts of a plurality of conductors while arranging the plurality of straight parts in parallel to each other, the plurality of straight parts forming a group of straight parts the plurality of conductors. The holder includes a fixed block on which a plurality of grooves each having a fixed side contract part capable of contacting with one end in width directions of the straight part are provided at equal intervals, a plurality of movable blocks that are disposed to be movable in the respective grooves on the fixed block and each have a movable side contact pars capable of contacting with an opposite end in the width directions of the straight part, and a driver capable of driving the movable blocks independently from each other.

A method for manufacturing an electric winding of an electromagnetic induction apparatus includes providing a conductor structure and forming an electric winding by means of the conductor structure. The conductor structure includes a conductor element extending longitudinally along a main extension direction and one or more spacer bands arranged on corresponding lateral surfaces of the conductor element. Each spacer band includes a supporting structure made of electrically insulating material and spacer elements made of electrically insulating material arranged on the supporting structure. The spacer elements are spaced one from another along the supporting structure. The electric winding extends axially along a winding direction and has a plurality of turns arranged around the winding direction. Each turn of the electric winding is formed by a corresponding longitudinal portion of the conductor element. The spacer elements are interposed between adjacent turns of the electric winding at opposite sides of the turns.

A method for manufacturing an electric winding of an electromagnetic induction apparatus includes providing a conductor structure and forming an electric winding by means of the conductor structure. The conductor structure includes a conductor element extending longitudinally along a main extension direction and one or more spacer bands arranged on corresponding lateral surfaces of the conductor element. Each spacer band includes a supporting structure made of electrically insulating material and spacer elements made of electrically insulating material arranged on the supporting structure. The spacer elements are spaced one from another along the supporting structure. The electric winding extends axially along a winding direction and has a plurality of turns arranged around the winding direction. Each turn of the electric winding is formed by a corresponding longitudinal portion of the conductor element. The spacer elements are interposed between adjacent turns of the electric winding at opposite sides of the turns.

An inductor includes a body that includes a coil and that contains a magnetic portion in which the coil is embedded, and a pair of outer electrodes that is disposed on a mounting surface of the body. The coil includes a winding portion formed by winding a conductive wire that has a coating layer and that has a pair of wide surfaces, and a pair of extended portions that extends from the winding portion. The pair of extended portions includes a twisted portion that is connected to the winding portion. The twisted portion is twisted about a virtual center line of an end portion of the winding portion, and a twisted part bends toward the mounting surface about an axis substantially perpendicular to the wide surfaces at the end portion. End portions of the pair of extended portions near the mounting surface are connected to the pair of outer electrodes.

An inductor includes a body that includes a coil and that contains a magnetic portion in which the coil is embedded, and a pair of outer electrodes that is disposed on a mounting surface of the body. The coil includes a winding portion formed by winding a conductive wire that has a coating layer and that has a pair of wide surfaces, and a pair of extended portions that extends from the winding portion. The pair of extended portions includes a twisted portion that is connected to the winding portion. The twisted portion is twisted about a virtual center line of an end portion of the winding portion, and a twisted part bends toward the mounting surface about an axis substantially perpendicular to the wide surfaces at the end portion. End portions of the pair of extended portions near the mounting surface are connected to the pair of outer electrodes.

A coil structure includes a conductor band and a first insulating plate. The conductor band turns around a coil axis in such a manner that the conductor band folds at a plurality of portions which form a plurality of folded portions. The first insulating plate includes a first edge portion which abuts along at least one of the plurality of folded portions. At least part of the conductor band is wound around the first insulating plate.

A coil structure includes a conductor band and a first insulating plate. The conductor band turns around a coil axis in such a manner that the conductor band folds at a plurality of portions which form a plurality of folded portions. The first insulating plate includes a first edge portion which abuts along at least one of the plurality of folded portions. At least part of the conductor band is wound around the first insulating plate.

A power control module and a method to create the power control module is provided. The power control module includes a plurality of transformers, wherein each transformer of the plurality of transformers includes a stack of ferrite cores comprising a plurality of ferrite cores and a continuous winding. The continuous winding has a plurality of turns through each ferrite core of the plurality of ferrite cores. The plurality of ferrite cores are oriented such that the plurality of ferrite cores are stacked together with legs of the plurality of ferrite cores oriented in opposite directions, and wherein the continuous winding comprises a folded section that extends between the plurality of ferrite cores of the stack of ferrite.

A power control module and a method to create the power control module is provided. The power control module includes a plurality of transformers, wherein each transformer of the plurality of transformers includes a stack of ferrite cores comprising a plurality of ferrite cores and a continuous winding. The continuous winding has a plurality of turns through each ferrite core of the plurality of ferrite cores. The plurality of ferrite cores are oriented such that the plurality of ferrite cores are stacked together with legs of the plurality of ferrite cores oriented in opposite directions, and wherein the continuous winding comprises a folded section that extends between the plurality of ferrite cores of the stack of ferrite.

An insulating layer, which is composed of a material having a higher insulating property than a core, partially covers a surface of the core. A plating layer, which functions as an electrode, is stacked on a surface of the insulating layer. The surface area of the insulating layer is larger than the surface area of the plating layer and the plating layer is stacked inside a region covered by the insulating layer.