An inductor includes an air-core coil assembled with a T-shaped core and a composite magnetic material and resin mixture embedding the T-shaped core and the air-core coil. The air-core coil has: a coil member having a coil axis and first and second sides opposite to each other; and first and second leads that are integrally connected to the coil member. The first and second leads respectively have: first and second bent members at the first side; first and second ends at the second side; and first and second bottom extensions respectively connected between the first and second bent members and the first and second ends. The first and second bent members extend in a first direction parallel to the coil axis, the first and second ends extend in a second direction parallel to the coil axis, and the first and second bottom extensions extend perpendicular to the coil axis.

A shielded transformer winding assembly includes a first winding formed on a circuit board. The circuit board includes at least two first board alignment elements formed therein and a casing including an inner portion and one or more tabs that extend outwardly from the inner portion the tabs arranged to form a notch between them. The assembly also includes a lower winding spacer disposed in one of the tabs that includes a stepped mounting member including first and second mounting member portions. The second mounting member portion has a smaller outer perimeter than and extends from the first mounting member portion. The first winding is disposed within the casing and on the lower winding spacer such that the second mounting member portion extends through one of the at least two first board alignment elements and wherein the first printed circuit board is supported by the first mounting member portion.

A shielded transformer winding assembly includes a first winding formed on a circuit board. The circuit board includes at least two first board alignment elements formed therein and a casing including an inner portion and one or more tabs that extend outwardly from the inner portion the tabs arranged to form a notch between them. The assembly also includes a lower winding spacer disposed in one of the tabs that includes a stepped mounting member including first and second mounting member portions. The second mounting member portion has a smaller outer perimeter than and extends from the first mounting member portion. The first winding is disposed within the casing and on the lower winding spacer such that the second mounting member portion extends through one of the at least two first board alignment elements and wherein the first printed circuit board is supported by the first mounting member portion.

An inductor includes an air-core coil assembled with a T-shaped core and a composite magnetic material and resin mixture embedding the T-shaped core and the air-core coil. The air-core coil has: a coil member having a coil axis and first and second sides opposite to each other; and first and second leads that are integrally connected to the coil member. The first and second leads respectively have: first and second bent members at the first side; first and second ends at the second side; and first and second bottom extensions respectively connected between the first and second bent members and the first and second ends. The first and second bent members extend in a first direction parallel to the coil axis, the first and second ends extend in a second direction parallel to the coil axis, and the first and second bottom extensions extend perpendicular to the coil axis.

An inductor includes an air-core coil assembled with a T-shaped core and a composite magnetic material and resin mixture embedding the T-shaped core and the air-core coil. The air-core coil has: a coil member having a coil axis and first and second sides opposite to each other; and first and second leads that are integrally connected to the coil member. The first and second leads respectively have: first and second bent members at the first side; first and second ends at the second side; and first and second bottom extensions respectively connected between the first and second bent members and the first and second ends. The first and second bent members extend in a first direction parallel to the coil axis, the first and second ends extend in a second direction parallel to the coil axis, and the first and second bottom extensions extend perpendicular to the coil axis.

A coil device includes: a core including a winding core part and a flange part at an axial end part of the winding core part, a coil part including a first wire and a second wire wound around the winding core part, a first terminal electrode, formed on a flange part mounting surface and a lead-out part of the first wire is connected, and a second terminal electrode, formed on the mounting surface of the flange part spaced apart from the first terminal electrode and a lead-out part of the second wire is connected, in which the flange part includes a concave part, recessed from the upper surface of the flange part and from an outer end surface of the flange part in order to have bottoms. The coil device is easy to connect a wire and has excellent bonding strength even when the connecting part becomes the mounting surface.

A coil device includes: a core including a winding core part and a flange part at an axial end part of the winding core part, a coil part including a first wire and a second wire wound around the winding core part, a first terminal electrode, formed on a flange part mounting surface and a lead-out part of the first wire is connected, and a second terminal electrode, formed on the mounting surface of the flange part spaced apart from the first terminal electrode and a lead-out part of the second wire is connected, in which the flange part includes a concave part, recessed from the upper surface of the flange part and from an outer end surface of the flange part in order to have bottoms. The coil device is easy to connect a wire and has excellent bonding strength even when the connecting part becomes the mounting surface.

A power transmission unit includes: a power transmission coil; a communication coupler that is formed in an annular shape about an axis X and arranged to surround the power transmission coil; and a shielding member that is formed in an annular shape about the axis X, and arranged between the power transmission coil and the communication coupler in an intersecting direction. The shielding member is arranged at a position along the intersecting direction to surround the power transmission coil, and shields magnetic force generated by the power transmission coil.

A power transmission unit includes: a power transmission coil; a communication coupler that is formed in an annular shape about an axis X and arranged to surround the power transmission coil; and a shielding member that is formed in an annular shape about the axis X, and arranged between the power transmission coil and the communication coupler in an intersecting direction. The shielding member is arranged at a position along the intersecting direction to surround the power transmission coil, and shields magnetic force generated by the power transmission coil.

A method for preparing a metallic magnetic powder core integrated chip inductor, includes steps of: winding a spiral coil, compression molding, chamfering, curing, insulation coating, grinding, electrode copper plating. The integrated chip inductor of the present invention iterates the current industry's technology of paste-terminated electroplating integrated inductors, copper chip terminal electrode integrated inductors, and built-in T-shaped magnetic core pendulum winding electrode products, thereby reducing the installation size of the product on the circuit board increases the installation space of the integrated circuit PCB board. The present invention can realize intelligent manufacturing, achieve resource saving and environmental friendliness, and can create unique value for the development of the world's electronic industry.