An apparatus for winding coils onto a spherical body includes a frame, a feeder spool, a first hemispherical bobbin, a second hemispherical bobbin, a first spring-loaded pin, a second spring-loaded pin, and a motor arrangement. The feeder spool is rotationally mounted on the frame, has first and second wires wound thereon, and is configured to rotate about a first rotational axis. The first and second hemispherical bobbins are rotationally mounted on the frame and configured to rotate about a second rotational axis that is parallel to the first rotational axis. The bobbins are spaced apart from each other to define a wire-feeder gap through which the first and second wires may be fed. The motor arrangement is coupled to the first and second hemispherical bobbins and is configured to cause the first and second hemispherical bobbins to rotate in opposite directions about the second rotational axis.

An apparatus for winding coils onto a spherical body includes a frame, a feeder spool, a first hemispherical bobbin, a second hemispherical bobbin, a first spring-loaded pin, a second spring-loaded pin, and a motor arrangement. The feeder spool is rotationally mounted on the frame, has first and second wires wound thereon, and is configured to rotate about a first rotational axis. The first and second hemispherical bobbins are rotationally mounted on the frame and configured to rotate about a second rotational axis that is parallel to the first rotational axis. The bobbins are spaced apart from each other to define a wire-feeder gap through which the first and second wires may be fed. The motor arrangement is coupled to the first and second hemispherical bobbins and is configured to cause the first and second hemispherical bobbins to rotate in opposite directions about the second rotational axis.

A method of fabricating an electromagnet includes obtaining a first flexible PCB that includes one or more first conductive coiled traces and obtaining a second flexible PCB that includes one or more second conductive coiled traces. The first flexible PCB is bent into a shape having at least one curve or corner. With the first flexible PCB having been bent into the shape, the second flexible PCB is then bent into the shape: the second flexible PCB is positioned adjacent to the first flexible PCB to conform with the first flexible PCB. The second flexible PCB may substantially surround the first flexible PCB. An electrostatic deflector may be disposed concentrically with the first and second flexible PCBs.

A method of fabricating an electromagnet includes obtaining a first flexible PCB that includes one or more first conductive coiled traces and obtaining a second flexible PCB that includes one or more second conductive coiled traces. The first flexible PCB is bent into a shape having at least one curve or corner. With the first flexible PCB having been bent into the shape, the second flexible PCB is then bent into the shape: the second flexible PCB is positioned adjacent to the first flexible PCB to conform with the first flexible PCB. The second flexible PCB may substantially surround the first flexible PCB. An electrostatic deflector may be disposed concentrically with the first and second flexible PCBs.

A method of manufacturing a coil for a torque sensor includes: holding a bobbin with a jig, the bobbin being formed in a cylindrical shape and provided with first inclined grooves and second inclined grooves on a cylindrical outer peripheral surface of the bobbin, the first inclined grooves being inclined at a preset specified angle with respect to an axial direction of the cylindrical shape, and the second inclined grooves being inclined at the specified angle with respect to the axial direction in a direction opposite to the first inclined grooves; and rotating the bobbin while simultaneously supplying insulated wires from nozzles arranged to surround the bobbin, and driving the nozzles in a direction orthogonal to a rotation direction of the bobbin so as to wind the insulated wires around the bobbin along the first inclined grooves or the second inclined grooves.

The present invention relates high power flux cancelling current steering inductor without a gap and processes of making and using same. When properly configured and wired such inductors, separate the AC component and DC component of a high power current thus allowing the smaller AC fraction of the overall current to be carried by much smaller cross-sectional litz wires. Such high power flux cancelling current steering inductor without a gap are more efficient at avoiding core saturation compared to standard inductors, do not require core gaps, yet they are less expensive without the need for large cross-sectional litz AC carrying wires. In addition to the aforementioned benefits, such high power flux cancelling current steering inductor without a gap permits the levels of AC and DC current to be efficiently monitored as such currents are separated.

A winding machine includes a winding core around which a winding is wound, a first winding jig and a second winding jig positioned with the winding core interposed therebetween in an axial direction of a central axis of the winding core, and a first gripper and a second gripper that are located on an outer side of the winding core in a radial direction around the central axis. An outer edge portion of the first winding jig in the radial direction and an outer edge portion of the second winding jig in the radial direction are located on an outer side, in the radial direction, from the winding core. Each of the first gripper and the second gripper includes a pair of rollers to interpose and grip the winding. At least one of the first gripper or the second gripper is rotatable about the central axis.

A conductor forming device includes a holder that holds a plurality of straight parts of a plurality of conductors while arranging the plurality of straight parts in parallel to each other, the plurality of straight parts forming a group of straight parts the plurality of conductors. The holder includes a fixed block on which a plurality of grooves each having a fixed side contract part capable of contacting with one end in width directions of the straight part are provided at equal intervals, a plurality of movable blocks that are disposed to be movable in the respective grooves on the fixed block and each have a movable side contact pars capable of contacting with an opposite end in the width directions of the straight part, and a driver capable of driving the movable blocks independently from each other.

The present invention relates to an inductor device, a method of manufacturing same and antenna. The proposed inductor device comprising a magnetic core (1), an electrically insulating support (10) with a cavity (11) arranged around said magnetic core (1), and three windings (DX, DY, DZ) of conductive wire arranged orthogonal to one another, wherein said electrically insulating support (10) is made of a single part and completely houses the magnetic core (1) which is accessible through an opening, the three windings (DX, DY, DZ) being supported on winding supporting faces (12X, 12Y and 12Z) of the electrically insulating support, confined between winding limiting edges (22) defined by lower corner protuberances (20) and centered with respect to the three orthogonal axes (X, Y, Z) such that said electrically insulating support (10) assures symmetry and orthogonality of said electromagnetic field vectors generated by the mentioned inductor device.

The present invention relates to an inductor device, a method of manufacturing same and antenna. The proposed inductor device comprising a magnetic core (1), an electrically insulating support (10) with a cavity (11) arranged around said magnetic core (1), and three windings (DX, DY, DZ) of conductive wire arranged orthogonal to one another, wherein said electrically insulating support (10) is made of a single part and completely houses the magnetic core (1) which is accessible through an opening, the three windings (DX, DY, DZ) being supported on winding supporting faces (12X, 12Y and 12Z) of the electrically insulating support, confined between winding limiting edges (22) defined by lower corner protuberances (20) and centered with respect to the three orthogonal axes (X, Y, Z) such that said electrically insulating support (10) assures symmetry and orthogonality of said electromagnetic field vectors generated by the mentioned inductor device.