Computer program product, controller, winding machine and method for winding a winding material from a supply device onto a winding body of a winding machine, wherein the winding material is provided from a supply roller and wound onto the winding body via at least one deflection roller, where an actual winding tension of the winding material is set to a setpoint winding tension depending on a position-dependent compensation signal, stored in a storage unit, to compensate for a changeable free length, resulting from a non-circular cross section of the winding material, of the winding material between the deflection roller and the winding body, whereby due to the fact that the actual winding tension is set to the setpoint winding tension via the position-dependent compensation signal, which is already stored in the storage unit prior to the winding, the computational load for the setting can be reduced.

A wireless charging coil with a high Q factor includes a plurality of wire groups. Each of the wire groups includes a plurality of wires, a self-bonding film and a plurality of insulation layers. The wires are spun together in a helical manner to form a self-woven structure of the wire group. The self-bonding film surrounds the plurality of wires, and each of the insulation layers covers a surface of a wire. The plurality of wire groups together are wound into a plurality of turns on a same winding surface, and all of the plurality of wire groups are wound on the same winding surface. Each turn is wound by the plurality of wire groups.

A wireless charging coil with a high Q factor includes a plurality of wire groups. Each of the wire groups includes a plurality of wires, a self-bonding film and a plurality of insulation layers. The wires are spun together in a helical manner to form a self-woven structure of the wire group. The self-bonding film surrounds the plurality of wires, and each of the insulation layers covers a surface of a wire. The plurality of wire groups together are wound into a plurality of turns on a same winding surface, and all of the plurality of wire groups are wound on the same winding surface. Each turn is wound by the plurality of wire groups.

A control method for a winding wire manufacturing device that includes a base, a clamp, a bending top and a controller, includes a first process of detecting a bending torque applied to the bending top at the time of edgewise bending, a second process of determining whether or not a maximum value obtained by removing a torque value in starting the bending top from the bending torque is equal to or smaller than a predetermined value set in advance, and a third process of reducing a clamp load applied to a rectangular wire by the clamp when the maximum value of the bending torque is larger than the predetermined value.

The invention relates to a device and to a method for winding toroidal cores without using a magazine, comprising a toroidal-core retainer and comprising elements that are substantially arranged in a wire-guiding plane and that serve to guide and to magazine wire. The device comprises: a first transport roller and a second transport roller, which are arranged in relation to the toroidal-core retainer in such a way that a wire to be magazined on the transport rollers in the wire-guiding plane and to be wound can be guided between the first and the second transport roller through the toroidal core; a wire ejector arranged adjacently to the second transport roller; and a wire tensioner.

The invention relates to a device and to a method for winding toroidal cores without using a magazine, comprising a toroidal-core retainer and comprising elements that are substantially arranged in a wire-guiding plane and that serve to guide and to magazine wire. The device comprises: a first transport roller and a second transport roller, which are arranged in relation to the toroidal-core retainer in such a way that a wire to be magazined on the transport rollers in the wire-guiding plane and to be wound can be guided between the first and the second transport roller through the toroidal core; a wire ejector arranged adjacently to the second transport roller; and a wire tensioner.

A method for manufacturing a coil component that can contribute to prevention of durability degradation of a wire. The method includes winding a plurality of wires, that are supplied from a wire supply source to a nozzle through a tensioner, around a core by revolving the core around the nozzle. Also, during the winding, the core is rotated in a direction same as or opposite to a revolution direction of the core.

A winding apparatus for a coil component in which wires are wound around a core. The winding apparatus includes a wire position support including wire route holes in which the wires are inserted, a wire feeder that feeds the wires to the wire position support such that tension is applied to the wires, a winding driver that orbitally revolves the wire position support around the core such that the wires are wound around the core while twisted, a rotator that rotates the core, and a controller that controls the winding driver and the rotator. The controller controls a rotation direction of the core with regard to an orbital revolution direction of the wire position support and an orbital revolution speed of the wire position support to prevent generation of a kink of a wire between a wire feeder and the wire position support.

A winding apparatus for a coil component in which wires are wound around a core. The winding apparatus includes a wire position support including wire route holes in which the wires are inserted, a wire feeder that feeds the wires to the wire position support such that tension is applied to the wires, a winding driver that orbitally revolves the wire position support around the core such that the wires are wound around the core while twisted, a rotator that rotates the core, and a controller that controls the winding driver and the rotator. The controller controls a rotation direction of the core with regard to an orbital revolution direction of the wire position support and an orbital revolution speed of the wire position support to prevent generation of a kink of a wire between a wire feeder and the wire position support.

A winding apparatus includes a wire position support including first and second wire route hole in which first and second wires, respectively, are inserted, a winding driver that orbitally revolves the wire position support around a core of a coil component such that the first and second wires are wound around the core while twisted, a rotator that rotates the core, and a controller that controls the winding driver and the rotator. The controller performs first control, which orbitally revolves the wire position support in a first direction and rotates the core in an opposite second direction opposite, and second control, which orbitally revolves the wire position support in the second direction and rotates the core in the first direction, and switches between the first and second controls based on a predetermined condition, to prevent a kink of a wire between a wire feeder and a wire position support.