A power fuse for protecting an electrical load subject to transient load current cycling events in a direct current electrical power system is provided. The power fuse includes at least one fuse element assembly that includes an elongated planar substrate, a plurality of fusible weak spots, and a conductor. The weak spots are formed on the substrate and are longitudinally spaced from one another on the substrate. The conductor is separately provided from the substrate and the weak spots. The conductor includes a solid elongated strip of metal having no stamped weak spot openings therein and therefore avoiding thermal-mechanical fatigue strain in the conductor when subjected to the transient load current cycling events. The solid elongated strip of metal includes coplanar connector sections that are mounted to respective ones of the weak spots and obliquely extending sections bent out of plane of the connector sections to extend above the substrate.

A high-voltage fusing apparatus includes a current fuse, a temperature fuse, and a current-carrying fuse. The current fuse is connected in series with the temperature fuse, and a series branch of the current fuse and the temperature fuse is connected in parallel with the current-carrying fuse. A resistance value of the current-carrying fuse is less than a resistance value of the current fuse, and a fusing temperature of the current-carrying fuse is lower than a fusing temperature of the temperature fuse. The high-voltage fusing apparatus can cut off a high-voltage circuit quickly, and effectively protect the high-voltage heating circuit from overheating.

A plastic retaining pin for being inserted through a retaining hole in a high voltage insulating cover has a compressible nose, with the wide part of the nose being larger than the retaining hole. The pin may be on the order of 3-12 inches long. The other end of the pin has a grasping ring for receiving the hook of a hot stick. Along the length of the body of the pin is a plurality of radial portions (e.g., six or more) extending outward from a centerline of the body. These radial portions may be skirts or ribs having a diameter less than the retaining hole in the cover. The skirts or ribs greatly increase the surface leakage distance along the body of the pin and also prevent conductive liquids flowing along the body, which may lead to a flashover.

A power fuse includes a housing, first and second conductive terminals extending from the housing, and at least one fatigue resistant fuse element assembly connected between the first and second terminals. The fuse element assembly includes at least a first conductive plate and a second conductive plate respectively connecting the first and second conductive terminals, and a plurality of separately provided wire bonded weak spots interconnecting the first conductive plate and the second conductive plate.

A power fuse includes a housing, first and second conductive terminals extending from the housing, and at least one fatigue resistant fuse element assembly connected between the first and second terminals. The fuse element assembly includes at least a first conductive plate and a second conductive plate respectively connecting the first and second conductive terminals, and a plurality of separately provided wire bonded weak spots interconnecting the first conductive plate and the second conductive plate.

A power fuse for protecting an electrical load subject to transient load current cycling events in a direct current electrical power system is provided. The power fuse includes at least one fuse element assembly that includes one or more substrates, one or more sets of weak spots, and a conductor. The weak spots are formed on the substrates, and the substrates are longitudinally spaced apart from one another along the conductor. The conductor is separately provided from the substrate and the weak spots. The conductor includes one or more strips of metal having no stamped weak spot openings therein and therefore avoiding thermal-mechanical fatigue strain in the conductor when subjected to the transient load current cycling events. The conductor includes connector sections that are attached to respective ones of the sets of weak spots, and extending sections coupling the connector sections.

An embodiment of a fuse module has been disclosed. The fuse module includes a housing, a fuse element unit disposed within the housing, and a pair of terminal blades between which the fuse element unit is electrically connected. Each terminal blade has a pair of connection portions.

A fuse element assembly has been disclosed. The fuse element assembly includes a fuse element having a pair of side edges and at least one weak spot between the side edges. The fuse element assembly also includes an arc-quenching material attached locally to the fuse element adjacent the weak spot.

A fuse element assembly has been disclosed. The fuse element assembly includes a fuse element having a pair of side edges and at least one weak spot between the side edges. The fuse element assembly also includes an arc-quenching material attached locally to the fuse element adjacent the weak spot.

A printed fuse fabrication is provided. The printed fuse includes a low thermal conductivity ceramic substrate and a fusible element printed on the substrate. The fusible element printed on the substrate includes a series of portions of reduced printed thickness, defining weak spots for fusible operation of the fusible element, respectively separated by portions of increased printed thickness.