A protective helmet may include an energy management material inside an outer surface, a rim positioned on an outwardly facing surface between an inner surface and the outer surface, a sweat management pad assembly with an absorbent forehead pad positioned in a front portion of the helmet proximate the rim, the assembly including at least one absorbent extension tab extending from the absorbent forehead pad and across a portion of a surface of the rim outward of the inner surface of the energy management material, wherein the absorbent extension tab extends at least half a distance across the rim between the inner surface and the outer surface, and a fastener positioned between the absorbent extension tab and the rim and coupling the absorbent extension tab to the rim.

Aspects of the subject disclosure may include, for example, a protective shell having an exterior surface and an interior surface and a lever assembly positioned between the interior surface of the protective shell and a portion of a body. The lever assembly includes a lever having an elongated member extending between a first end and a second end and a pivot location. A fulcrum pivotally engages the pivot location of the lever, wherein the lever rotates about the fulcrum in response to an impact force applied along a first direction to the exterior surface of the protective shell. The lever assembly further includes a spring engaging the lever, wherein a rotation of the lever deforms the spring in a second direction to absorb a portion of a kinetic energy of the collision to redirect and reduce a transfer of a portion of force to the body. Other embodiments are disclosed.

Garments made from a composite, protective fabric are disclosed. The composite fabric has textile layers placed in proximity to metallic mesh layers of woven stainless steel mesh. The metal mesh layers formed from any metal which forms suitable fibers. The textile layers are fabric formed with well-known fabric fibers selected from those including para-aramid fibers, meta-aramid fibers, ultra-high molecular weight polyethylene fibers, polyethylene terephthalate fibers, cellulose fibers, polyamide fibers, a mixture of para-aramid fibers and meta-aramid fibers, and a mixture of para-aramid fibers and carbon fibers. Forming the non-metal textile layers is by any suitable method for interlacing yarns including weaving, knitting, crocheting, knotting, or felting, or combinations thereof. The garments made using the fabric include gloves, bullet proof vests and chain-saw resistant trousers.

A garment worn by a wearer has an impact absorbing material comprising arrays of various hexagonal or other deformable polygonal-shaped structures positioned between an exterior surface and an interior surface. When force is applied to the exterior surface, the structures of the impact absorbing materials deform (e.g., buckle) in a desired manner, reducing the force received by the interior surface.

A shock absorbing helmet includes an outer shell, an inner shock absorbing liner attached to the outer shell, and multiple compressible balls coupled with the outer shell and/or the shock absorbing liner in such a way that the compressible balls are free to move, relative to the outer shell and the shock absorbing liner, when the helmet is impacted by an object. A method of manufacturing a shock absorbing helmet involves forming an outer shell of the helmet, forming a shock absorbing liner of the helmet, attaching multiple compressible balls to the outer shell and/or the shock absorbing liner in such a way that the compressible balls are free to move, relative to the outer shell and the shock absorbing liner, when the helmet is impacted by an object, and attaching the outer shell to the shock absorbing liner.

Provided is a protective headgear that includes a first shell section, second shell section, third shell section, and fourth shell section. The first shell section is configured to extend about a head of the user, and include a first central portion, a first strap and a second strap that extend from the first shell section. The first central portion includes a first protective layer and a second protective layer disposed atop the first protective layer. The second shell section is configured to extend about a jaw of the user, and include a second central portion, a third strap and a fourth strap that extend from the second shell section. The third shell section is connected to the first shell section by the first strap and the third strap, and the fourth shell section is connected to the second shell section by the second strap and the fourth strap.

A batting helmet having localized impact protection comprises a rigid shell with a padded inner core affixed therein. Localized impact protection comprises additional padding attached to the inner core, increased thickness of the rigid shell, increased stiffness of the rigid shell, and additional padding attached to the rigid shell, alone or in combination, positioned in various regions of the helmet.

A method of making articles of apparel that include a base layer having a first surface and an opposite second surface. The base layer is associated with a thermoplastic polymer element, then an aperture is formed through the base layer and the thermoplastic polymer element. A cushioning elements that may have a first material layer, a second material layer, and a plurality of foam components is positioned proximate the aperture. The first material layer and the second material layer are bonded to the second surface of the base layer. The foam components are located between and secured to the first material layer and the second material layer. In addition, the foam components are positioned to correspond with a location of the aperture.

Apparatus for protecting the head of a person from an external force includes an inner shell which fits over the head of the person and an outer shell which fits over the inner shell. A plurality of bags which contain a pressurized gas are disposed between the inner shell and the outer shell. When an external force is applied to the outer shell some of the bags distribute and partially absorb the external force thereby reducing the force experienced by the person.

A body impact protection system includes an inner layer and an impact force dampening and defusing structure. The inner layer includes a material composition and is adjacent to a body part when the body impact protection system is worn. The impact force dampening and defusing structure is juxtaposed to the inner layer and includes a plurality of components. The components function to reduce pressure on the body part from an impact force on a layer by layer basis. Each layer of the system dampens and defuses the impact force such that, by the time it reaches the body part, it has been substantially attenuated and spread over a large area.