A42B3/125

Helmet with foam layer having an array of holes

A helmet includes an outer shell, a securing mechanism (e.g., a strap and belt system) for securing the shell to a user's head, and an impact-absorbing layer (e.g., expanded polystyrene (EPS), expanded polypropylene (EPP), or other suitable material) positioned on an inner surface of the outer shell. The impact-absorbing layer includes a resilient material and has an inner surface and a plurality of holes each having a hexagonal cross-sectional shape. The hexagonal holes may extend less than all the way through the impact-absorbing layer. A section of the impact-absorbing layer can have holes with a combined cross-sectional area that is at least 50% of a cross-sectional area of the inner surface of the impact-absorbing layer. the plurality of holes can define a honeycomb structure having cell walls having cell wall thicknesses, and the plurality of holes can have major diameters that are larger than the cell wall thickness of the cell walls.

CRYSTAL STRUCTURES INSPIRED TESSELLATIONS TO GENERATE MULTI-MATERIAL PROPERTIES IN LATTICE STRUCTURES WITH 3D PRINTING
20230264450 · 2023-08-24 ·

The metallic crystal structures inspired edge-to-edge tessellations and a tessellation based lattice structures are disclosed. In accordance with an exemplary embodiment of the invention, basic unit lattice cells are stacked and connected to constitute a three-dimensional tessellations, wherein each of the basic unit lattice cells comprises a multiple flat connecting portions formed on a surface of the basic unit lattice cell and intersecting with a multiple of axes intersecting in a center of the basic unit lattice cell, and the flat connecting portions of one of the basic unit lattice cell is connected to the flat connecting portions of the adjacent basic unit lattice cell to constitute a connection structure of edge-to-edge tessellation. The formed tessellations are periodically tessellated in a design domain to form different tessellated lattice structures. The Functionally Tessellated (FT) lattice structures composed of different tessellations by interlocking into each other are also disclosed.

Helmet with shear force management
11324272 · 2022-05-10 · ·

The present disclosure relates to a cushion for use in a helmet comprising an outer shell for impact with an incoming force, the cushion disposed between the outer shell and a head when the helmet is worn, the cushion comprising: a sealed bladder comprising a flexible membrane; a pad housed within the bladder, said pad comprising a compressible member having interstices open to the exterior of the pad; and a liquid within the interior of the bladder; wherein said pad absorbs at least some of said liquid when uncompressed and expels said liquid when compressed; and wherein the volume of liquid within the bladder is sufficient to allow opposing surfaces of the bladder to be displaced in a shearing motion relative to each other when the cushion is compressed and subjected to shear forces, to decouple shear forces between said helmet and the head.

Omnidirectional energy management systems and methods
11324273 · 2022-05-10 · ·

Systems and methods of a safety helmet for protecting the human head against repetitive impacts, moderate impacts and severe impacts so as to significantly reduce the likelihood of both translational and rotational brain injury and concussions can be provided. The helmet can include an outer shell, an omnidirectional liner disposed within and coupled to the outer shell and configured to move relative to the outer shell, and a chinstrap coupled to the omnidirectional liner. The chinstrap coupled to the omnidirectional liner can hold a wearer's head to the omnidirectional liner and prevent the chinstrap from applying forces to the wearer while omnidirectional liner moves relative to outer shell. Other embodiments may include a chinguard with a movable chincup.

Attachment and attachment system for a helmet
11317673 · 2022-05-03 · ·

An attachment for a helmet includes an external portion, an internal portion distal from the external portion, and a shaft extending between the external portion and the internal portion. The external portion contains an object to be attached to the helmet. An attachment system including a helmet is also described.

LAYERED MATERIALS AND STRUCTURES FOR ENHANCED IMPACT ABSORPTION

A garment worn by a wearer has an exterior shell and an interior shell with various impact absorbing material between the exterior shell and the interior shell. The impact absorbing material includes multiple structures, such as rods or filaments, capable of deforming when force is applied then returning to its state prior to application of the force. In various embodiments, a rate sensitive material (RSM) is positioned in one or more locations relative to the exterior shell and the interior shell of the garment to further attenuate impacts to the garment. The RSM changes its resistance to force based on a rate at which the material is loaded.

PAD AND PADDING
20230248103 · 2023-08-10 ·

A pad, configured to be attached to an item of protective apparel, the pad having a layered construction comprising, in order: a first support layer; a first padded layer; a first low friction layer; a second low friction layer; a second padded layer; and a second support layer connected to the first support layer so as to hold the other layers of the pad together; wherein: the first and second padded layers are configured to slide relative to each other at a sliding interface located between the first and second low friction layers; and the second support layer is configured to stretch to accommodate the sliding.

HELMET ROTATION DAMPING WITH NEGATIVE TORQUE
20230248104 · 2023-08-10 ·

The present invention is a helmet system that reduces concussions by damping rotational force transmitted to a helmet user. The helmet has an helmet shell that moves independently from an internal body worn by the user. At least one magnetic force emitter on the helmet shell's interior directs at least one interior-facing magnetic flux axially at the internal body. At least one magnetic force emitter attached to the internal body directs at least one exterior-facing magnetic flux at the at least one interior-facing magnetic flux. In a resting state magnetic flux interactions are limited. When a tangential impact rotates the exterior shell, the at least one interior-facing magnetic flux approaches to the side of the at least one exterior-facing magnetic flux, inducing negative torque of the internal body in a variety of ways. Rotational momentum is diffused in a variety of ways. The exterior shell is returned to the resting state in a variety of ways. A sensor may be contained on the internal body to detect magnetic flux acceleration of the exterior shell, and may store or transmit data, and may trigger an airbag around the user's neck, or reduce helmet shell motion, or return the helmet shell to the resting state.

Composite devices and methods for providing protection against traumatic tissue injury
11311060 · 2022-04-26 · ·

Articles including protective gear for a variety of sports and activities provide protection from one or both of linear and angular forces that either directly or indirectly impact the gear when it is donned. The articles include at least two layers of material that provide multimodal energy dissipation to minimize the extent of transmission of impact forces to tissue.

SYSTEM AND METHODS FOR DESIGNING AND MANUFACTURING A PARTIAL BESPOKE PROTECTIVE SPORTS HELMET
20220118342 · 2022-04-21 ·

A bespoke protective sports equipment to be worn by a player engaged in a sporting activity is provided. The bespoke sports equipment system includes methods for acquiring, storing and processing a player's unique data, namely the anatomical features of the body part against which the bespoke equipment is worn. The systems also includes methods of using the player's unique data to manufacture the bespoke protective equipment with a custom formed internal padding assembly that substantially corresponds to the player's unique data. The system and method allows for the design and manufacture of bespoke protective sports equipment that is purposely designed and manufactured to match the anatomical specifications of the player's body part.