A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

An article of footwear has an upper that is direct attached with the sole. The direct attach sole has an insert, such as an airbag, that forms a portion of a sidewall. The insert is externally visible and forms at least a portion of an external sidewall of the sole. The insert is formed into the direct attach sole by having the insert or a mask temporarily joined with the insert contact a sidewall molding surface of a mold used in the direct attach operation such that the insert results in forming a visible element of the direct attached sole.

An elongate strap support system for anatomical support, pain reduction, or therapeutic treatment includes a package containing a first elongate strap support and at least one additional elongate strap support. In one example, the first elongate strap support includes a woven fabric support layer including synthetic fibers. The woven fabric is shaped so as to form an elongated strap with rounded portions. The woven fabric is substantially resistant to stretching in one direction under such test conditions as those specified in ASTM D3759. The first elongate strap support additionally includes an adhesive layer on the support layer for adhesive attachment of the woven fabric support layer to an outer skin surface of a body and a removable cover layer on the adhesive layer.

An elongate strap support system for anatomical support, pain reduction, or therapeutic treatment includes a package containing a first elongate strap support and at least one additional elongate strap support. In one example, the first elongate strap support includes a woven fabric support layer including synthetic fibers. The woven fabric is shaped so as to form an elongated strap with rounded portions. The woven fabric is substantially resistant to stretching in one direction under such test conditions as those specified in ASTM D3759. The first elongate strap support additionally includes an adhesive layer on the support layer for adhesive attachment of the woven fabric support layer to an outer skin surface of a body and a removable cover layer on the adhesive layer.

A trim to fit insole for insertion into a shoe has a raised metatarsal pad on the insole upper surface, wherein the raised metatarsal pad has a first region rising at a slope inboard from a medial edge of the insole board, and configured to underlie the first metatarsal head of the wearer, a second, raised top surface region configured to underlie the second to fourth metatarsal shafts of the wearer, and a third region sloping downward towards the lateral edge of the insole configured to underlie the fifth metatarsal shaft of the wearer, wherein all three regions cooperate to evert the first metatarsal and to invert the fifth metatarsal of the wearer.

A trim to fit insole for insertion into a shoe has a raised metatarsal pad on the insole upper surface, wherein the raised metatarsal pad has a first region rising at a slope inboard from a medial edge of the insole board, and configured to underlie the first metatarsal head of the wearer, a second, raised top surface region configured to underlie the second to fourth metatarsal shafts of the wearer, and a third region sloping downward towards the lateral edge of the insole configured to underlie the fifth metatarsal shaft of the wearer, wherein all three regions cooperate to evert the first metatarsal and to invert the fifth metatarsal of the wearer.

A plurality of orthotic systems are provided. One bi-layer system is constructed from a single sheet of fabric that is molded into two layers. One tri-layer system includes a base layer; a mid-layer, and an upper layer. The upper layer is joined to the mid-layer and the mid-layer is joined to the base layer. The coupling of the base layer, the mid-layer and the upper layer create a rear spring section, a mid-spring section and a front spring section in which the upper layer is suspended over the mid-layer and the heel portion is suspended on the proximal heel end of the base layer.

A plurality of orthotic systems are provided. One bi-layer system is constructed from a single sheet of fabric that is molded into two layers. One tri-layer system includes a base layer; a mid-layer, and an upper layer. The upper layer is joined to the mid-layer and the mid-layer is joined to the base layer. The coupling of the base layer, the mid-layer and the upper layer create a rear spring section, a mid-spring section and a front spring section in which the upper layer is suspended over the mid-layer and the heel portion is suspended on the proximal heel end of the base layer.

A plurality of orthotic systems are provided. One bi-layer system is constructed from a single sheet of fabric that is molded into two layers. One tri-layer system includes a base layer; a mid-layer; and an upper layer. The upper layer is joined to the mid-layer and the mid-layer is joined to the base layer. The coupling of the base layer, the mid-layer and the upper layer create a rear spring section, a mid-spring section and a front spring section in which the upper layer is suspended over the mid-layer and the heel portion is suspended on the proximal heel end of the base layer.