A support customising system is described for a sole 1 of a shoe. The sole 1 comprises a relatively soft, resilient midsole 3 and an a harder outsole 4. Hard insert elements 5 are provided for inserting into vertical cavities 2 in the midsole 3. By varying the hardnesses of different inserts 5 in different vertical cavities, a precisely-tunable pronation control effect on the wearer's gait can be effected. First-order, second-order and third-order pronation control effects are described.

A footwear system for orthotic support comprising an insole region to which is affixed one or more detachable, repositionable receptacles that accommodate orthotic and/or foot support inserts, and optionally an additional heel receptacle. The footwear system may be usable to provide foot support in closed or open footwear.

An article of footwear with a size-adjustable system capable of adjusting the size of the artifice of footwear is provided. The size-adjustable system comprises three sets of removable inserts. The inserts engage the article of footwear in the heel region of the upper to provide both space-filling in the heel region as well as stabilization of the foot. When each set of sizing inserts are disposed within the article of footwear, the size of the foot the article of footwear is capable of receiving is different. By providing a size-adjustable system, the article of footwear is capable of receiving multiple foot sizes, such as that of a growing child.

This invention generally relates to a shoe in which an orthopedic adjustment has been integrated into the construction of the shoe itself. The invention entails adjusting one or more of the soles or other construction features of the shoe itself in order to accommodate a medical condition or treatment regimen. In particular, in instances of abnormalities in the knee joint, there is a need to redistribute the weight of the body from an afflicted symptomatic medial compartment of the knee to an un-afflicted and asymptomatic, or lesser effected and less symptomatic compartment so as to relieve the pain and stress at the most afflicted and most symptomatic compartment. Benefits are also achieved by reducing a common ankle injury, and by improving lateral cutting, cornering, and push off maneuvers. The present invention achieves all this by laterally wedging the sole of a shoe, where the angle is chosen to counter and redistribute the weight of the body accordingly thereby changing the axial load on the knee and ankle joints.

A modular article of footwear has a shock absorbing insert placed between the insole and the outsole thereof, for example at the heel. The insert includes a spring carrier having upper and lower portions, each having a plurality seats for receiving a respective ends of respective coil springs. Each of the springs extends between said upper and lower portions and is captured therebetween. A pair of opposed permanent magnets generates a separating force which supplements the supporting force of the mechanical springs. The insert may also contain a device for converting mechanical energy to electrical energy.

The present invention teaches a method of making a custom article of footwear. Further, the article of footwear can include a knitted upper and means for cushioning. In addition, the components of the article of footwear can be selected from a wide range of options, and can be easily removed and replaced, as desired.

A method of forming a castless orthotic for a patient's foot in need thereof. The method comprises preparing an orthotic template for the foot wherein the template extends between a heel end and a toe end. In preparing the template the steps of attaching a three-quarter length or full length upper thermoplastic material to a or three-quarter length lower thermoplastic material, or providing a thermoplastic material having a variable thickness such that said thickness decreases from said heel end to said toe end is provided. Then attaching an outer lower layer to the lower thermoplastic material and attaching an outer upper layer to the upper thermoplastic material, or attaching an outer layer to each face of the variable thickness thermoplastic material and heating the prepared orthotic template for a predetermined period of time at a predetermined temperature to soften the orthotic template. A wrap is then placed on top of the foot foam and the foot of the patient is placed on top of the wrap and foot foam. The patient's foot is lifted and the heated orthotic template is placed on top of the the wrap and then placing the patient's foot on top of the heated orthotic template. The wrap is placed about the longitudinal axis of the foot to retain the heated orthotic template intermediate the sole of the foot and the foot foam whereby the sides of the orthotic template are particularly supported by the wrap. The method further includes ensuring the foot is positioned over a cuboid support and a medial longitudinal arch support wherein the cuboid support is disposed on the outside of the bottom of the foot and the cuboid support is moved to push the foot upwardly until a resistance is felt, and where the foot is also positioned over the medial longitudinal arch support which is then pushed and pulled upwardly until the foot is moved into a neutral position or if it is unable to be translated or rotated due to until it reaches its end range of motion. At this time, the heel of the patient's foot is lifted to place their weight substantially on the front of their foot and a coolant is applied to at least the heel end of the orthotic template.

Disclosed are systems, methods, and devices related to an adjustable arch support system. The adjustable arch support system enables selective adjustment of a component useful in supporting the arch. The system may comprise an insole, an outer shell positioned within the insole, and an inner shell positioned below the outer shell. The inner shell is attached to an adjustment system that controls an area of contact between the inner shell and the outer shell, where the adjustment system includes a gear and track system.

Disclosed embodiments relate to a footwear system. The footwear system includes a shoe, a first insole, and a second insole. The first insole is a fitting insole having a first volume. It is positioned within the shoe during a fitting of a potential wearer of the shoe. The fitting insole is removed after the fitting is completed. The second insole has a volume substantially similar to the first volume. The second insole adapted for positioning within the shoe if the first insole demonstrates an appropriate fit. The second insole is self-customizable and further adapted to conform to the imprint of the sole of the potential wearer.

The pressure relieving device is intended to provide users with a stress relieving support surface that is customizable. To that end, the device includes a sleeve with one or more compartments that may be individually filled and refilled with a deformable media. The deformable media further includes a mixture of both non-rigid deformable and rigid non-deformable particles that enable the device to conform to any shape when acted upon by a pressure and recover back when pressure is removed. The device may act as a footwear component for use as a shoe insole insert which may be customized by the user to relieve pain in the areas of foot where most required. Accordingly, the footwear component adapts to the user's foot pattern while standing or moving. Furthermore, the device is durable, washable and reusable, and may be used with open shoes, closed shoes or even without any shoes.