A sole assembly for an article of footwear defines a base support plane. The sole assembly also includes a cushioning assembly with a first end and a second end. The cushioning assembly includes a first cushioning member and a second cushioning member. The first cushioning member includes a first overlapping surface, and the second cushioning member includes a second overlapping surface. The first and second overlapping surfaces overlap each other over the base support plane and each slope at a positive acute angle relative to the base support plane. The first cushioning member is thicker than the second cushioning member adjacent the first end of the cushioning assembly, and the second cushioning member is thicker than the first cushioning member adjacent the second end of the cushioning assembly. The first cushioning member has a resistance to resilient deformation less than that of the second cushioning member.

The present disclosure suggests an elastic structure body for safety shoes and safety shoes including the same. The elastic structure body 300 according to some embodiments is formed in a midsole 30 arranged between a lower portion of an insole 40 and an upper portion of a penetration-resistant insert 20, and includes a plurality of upper recesses 330 recessed from an upper surface 310 toward a lower surface 320 by a predetermined depth. The plurality of upper recesses 330 are individually deformable. In this case, shapes of the upper recesses positioned at pressing points to which pressure is applied by a wearer's foot are deformed as the elastic structure body 300 is compressed from an initial state in a vertical direction by the pressure of the foot and the penetration-resistant insert 20, and are restored to the initial state when the pressure by the foot is released.

A contoured insole especially advantageous for users with medium to high arches is disclosed. It comprises a generally foot-shaped base extending from a heel end to a toe end, which comprises a top surface and a bottom surface. The bottom surface of the base preferably further comprises two indentations formed integrally therein in a forefoot area and a heel area. A forefoot pad and a heel pad are secured to each of said indentations.

Preferably, the base is made from a polyurethane foam. The pads are made from rubber or synthetic rubber.

A top sheet is coextensive with and secured to the top surface of the base. The top sheet is generally a fabric which preferably has antimicrobial characteristics. In use, the foot of the wearer, with or without a sock or stocking thereon, rests upon the top sheet in the foot-receiving compartment of a user's shoe.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a midfoot region of the plate than at a forefoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a midfoot region of the plate than at a forefoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

A method of forming a sole assembly includes positioning a plurality of preforms having different colors together to form a sole assembly preform and placing the sole assembly preform in a recess in a first portion of a mold assembly. The sole assembly preform is subjected to heat for a predetermined amount of time such that the plurality of preforms bond to one another to form a sole assembly.

Disclosed are systems, methods, procedures and devices incorporating a variety of impact absorbing structures (IAS) and/or buckling structure arrays into shoes, sneakers and/or other footwear, which can greatly enhance wearer comfort, improve shoe durability, improve athletic performance, reduce cost of manufacture and/or minimize impact forces to the foot, legs and/or lower body. Included herein are various types of footwear, foot coverings, lower extremity garments and related orthopedic sleeves and/or orthotics.

A shoe includes a first plate and a second plate that are located in a portion of the shoe between an upper and an outsole of the shoe, and a nest formed as a bag filled with one or more gasses located between the first plate and the second plate. The shoe may further include one or more springs located in cavities in the gas filled nest for biasing the first plate and the second plate apart from each other. Pods may be located within the openings in the center of the springs, and the pods may be filled with one or more gasses. The pods may protrude from a bottom or a top surface of the nest. Spring sandwiches including one or more springs positioned between plates may be constructed and placed in various portions of a shoe. The shoe may also include piping with lights.

A method for forming a plate includes attaching a first strand portion to a flexible substrate to form a first layer on the substrate and positioning a second strand portion on the first layer to form a second layer on the first layer in a plurality of discrete regions on the substrate. The method also includes positioning a plurality of traction elements into corresponding cavities formed into a first mold surface and positioning the substrate on the first mold surface to change a shape of the substrate. At least one of heat and pressure is applied to the first strand portion, the second strand portion, the substrate, and the traction elements to conform the substrate to the shape of the first mold surface and form the traction elements into the substrate at each of the discrete regions. The method also includes incorporating the substrate into an article of footwear.

Shoes and/or shoe elements facilitate natural foot motion and/or reduce forces tending to fight natural foot motion. In at least some such structures, a wearer's heel is secured to the hindfoot region of a shoe (e.g., by a strap system) in a manner that permits heel/forefoot rotation and that allows the lower leg to remain straight. In other structures, a shoe can include a heel supporting component that is separate from a midsole component, and this heel supporting component can move toward the lateral side and/or medial side of the shoe along an interface between the heel supporting component and the midsole component. Other suitable shoe and shoe component structures also are described.