The present disclosure relates to a method of manufacturing an electrolyte membrane for fuel cells capable of effectively removing hydrogen and/or air crossing over. Specifically, the method includes coating a slurry including at least an ionomer on a substrate to manufacture an ion transfer layer, manufacturing a laminate including the substrate and the ion transfer layer, and providing a pair of laminates to form an electrolyte membrane, wherein the ion transfer layer has a catalyst region formed at one side thereof based on a width-direction center line thereof, the catalyst region including a catalyst.

A method of manufacturing an Electricity-Generating Assembly (EGA) includes: preparing an electrolyte membrane including a central portion and a peripheral portion; providing a contact member to the peripheral portion of the electrolyte membrane; providing at least one of a first Gas Diffusion Electrode (GDE) including a reaction portion of a first Gas Diffusion Layer (GDL) and a first electrode layer or a second GDE including a reaction portion of a second GDL and a second electrode layer, on at least one central portion of the first surface of the electrolyte membrane or the second surface of the electrolyte membrane; and providing a gas diffusion portion of a respective GDL among the first and second GDLs on the contact member.

The invention provides a preparation method of the matrix material for the gas diffusion layer of a fuel cell. The matrix material is obtained on the polyurethane sponge through the following process: conductively treating, electroplating, dissolving nickel by electrolysis, heat-treating, tungsten-nickel alloy electroplating, heat-treating, rolling. The mass content of the metal nickel of the matrix material is 88˜92%, and the mass content of the metal tungsten is 8˜12%. The material prepared by the invention has a high specific surface area, excellent thermal conductivity and gas permeability performance, excellent electrical corrosion resistance and oxidation resistance. After being prepared as the gas diffusion layer, as the diffusion layer and fuel cell electrode are closely connected, the material can effectively resist the electrochemical corrosion of the diffusion layer caused by the electrochemical reaction and is suitable for the matrix material of the gas diffusion layer.

The invention relates to a gas diffusion layer (1) for a fuel cell (3), comprising a composite material (5) that contains electrically conducting particles (7), a binder and fibers (9), preferably carbon fibers, the particles (7) and the fibers (9) being present in the composite material (5) in the form of a mixture. The invention also relates to a fuel cell and to a method for producing the gas diffusion layer.

A power generation cell includes a resin-framed electrolyte membrane electrode assembly. The cathode of the resin-framed membrane electrode assembly has a larger surface dimension than the anode. An outer peripheral portion of the anode is positioned between a first buffer and a fuel gas flow field. An outer peripheral portion of the cathode is positioned between the resin frame member and the second buffer.

Methods and compositions for making fuel cell components are described. In one embodiment, the method comprises providing a substrate, and forming or adhering an electrode on the substrate, wherein the forming includes depositing an aqueous mixture comprising water, a water-insoluble component, a catalyst, and an ionomer. The water-insoluble component comprises a water-insoluble alcohol, a water-insoluble carboxylic acid, or a combination thereof. The use of such water-insoluble components results in a stable liquid medium with reduced reticulation upon drying, reduced dissolution of the substrate, and reduced penetration of the pores of the substrate.

The purpose of the present invention is to provide: a method for producing a gas diffusion electrode base which enables the achievement of a gas diffusion electrode base that has a microporous layer with small surface roughness and is not susceptible to damaging an electrolyte membrane; and a gas diffusion electrode base that has a microporous layer with small surface roughness and is not susceptible to damaging an electrolyte membrane. For the purpose of achieving the above-described purpose, the present invention has the configuration described below. Namely, a specific gas diffusion electrode base which has a carbon sheet and a microporous layer, and wherein the carbon sheet is porous and the DBP oil absorption of a carbon powder contained in the microporous layer is 70-155 ml/100 g.

A monolithic electrode structure for use in electrochemical flow cells is presented. The monolithic electrode structure includes a dense region with embedded flow channels that provides functionality of a flow field layer and a porous region that provides combined functionalities of gas diffusion and catalyst layers. The monolithic electrode structure is additively fabricated to include regions of different porosities/densities. A material of the monolithic electrode structure is a pure metal that is a catalyst for a targeted electrochemical reaction, or an alloy that contains such pure metal. Porosity of the porous region is adjusted to allow flow of liquid, such as water, towards or away from an active surface of the electrode. According to one aspect, porosity is adjusted by adjusting the pore size that make the porous region. According to another aspect, the dense region contains cooling channels for cooling of the electrode.

A fuel cell electrode with catalysts grown in situ on an ordered structure microporous layer and a method for preparing a membrane electrode assembly (MEA) are disclosed. The fuel cell electrode includes an electrode substrate layer, a hydrophobic layer, an ordered structure hydrophilic layer and catalysts. The hydrophobic layer is prepared on the electrode substrate layer. The ordered structure hydrophilic layer is prepared on the hydrophobic layer. The catalysts are uniformly distributed on the ordered structure hydrophilic layer.

An atomically dispersed precursor (ADP) for preparing a non-platinum group metal electrocatalyst includes: sacrificial metal centers comprising a sacrificial metal selected from Cd and Zn; metal active sites comprising a transition metal; and first and second ligands linking the sacrificial metal centers and the metal active sites into a network. The ADP may be immobilized on a carbon support. The first and second ligands may comprise N-containing ligands of different carbon chain lengths. Alternatively, the first and second ligands may comprise N-containing ligands and O-containing ligands, respectively.