A gas diffusion layer for a fuel cell includes: a) a flat, electrically conductive fiber material; and b) a microporous layer on one surface of the fiber material. The gas diffusion layer has, with respect to a base area thereof (in an xy plane), at least one property gradient relating to at least one chemical and/or physical property.

Provided is a porous electrode substrate capable of reducing a drop in electromotive force when used in a battery. This porous electrode substrate comprises a carbon fiber sheet wherein carbon fibers are bound by a binder. For dust of 0.3 μm or more in particle size, the dust generation amount per 1 m.sup.2 of the porous electrode substrate is 120,000/m.sup.2 or less, as determined by the following method: dust particles in a gas obtained by suctioning at 47.2 mL/s for 40 minutes using a dust collecting hood having an opening of 500 mm×100 mm while traveling the sheet at a speed of 10 m/min from a position 200 mm below the sheet are used; the number of dust particles having a diameter within a predetermined range is measured by a particle counter; and the measured value is divided by 200 m.sup.2, which is a suction area, and the resulting value is defined as a dust generation amount per 1 m.sup.2.

Disclosed is a method of manufacturing a solid oxide fuel cell using a calendering process. The method includes preparing a stack including an anode support layer (ASL) and an anode functional layer (AFL), calendering the stack to obtain an anode, stacking an electrolyte layer on the anode to obtain an assembly, calendering the assembly to obtain an electrolyte substrate, sintering the electrolyte substrate, and forming a cathode on the electrolyte layer of the electrolyte substrate.

A fuel battery includes a membrane-electrode assembly including a first catalyst layer and a first gas diffusion layer stacked on a first surface of a polymer electrolyte membrane, and a second catalyst layer and a second gas diffusion layer stacked on a second surface of the polymer electrolyte membrane. The membrane-electrode assembly is interposed between a first separator and a second separator. The first separator includes a rib and a groove on a surface that is in contact with the first gas diffusion layer, the rib and the groove defining a gas flow path through which a reaction gas is to flow. A thickness of the first gas diffusion layer is defined as h, and a width of a portion of the rib that is in contact with the first gas diffusion layer is defined as Rw such that 0.29 Rw≤h≤0.55 Rw is satisfied.

Provided are an electrode catalyst layer, a membrane electrode assembly and a polymer electrolyte fuel cell, having sufficient drainage property and gas diffusibility with high power generation performance over a long term. An electrode catalyst layer (10) bonded to a surface of a polymer electrolyte membrane (11) includes at least a catalyst substance (12), a conductive carrier (13), a polymer electrolyte (14) and fibrous substances (15). The number of the fibrous substances (15) in which inclination θ of axes with respect to a surface of the electrode catalyst layer (10) bonded to the surface of the polymer electrolyte membrane (11) is 0°≤θ<45°, among the fibrous substances (15), is greater than 50% of the total number of the fibrous substances (15) contained.

The present disclosure provides a fuel cell comprising: an electrochemical circuit comprising an anode, a cathode, and an electrolyte between the anode and the cathode; a first channel comprising a first inlet and a first outlet, wherein the first channel is in fluid communication with the anode, wherein the first channel comprises one or more features, wherein the one or more features comprise (i) one or more cuts, (ii) one or more cutouts, (iii) one or more grooves, or (iv) any combination thereof; and a second channel comprising a second inlet and a second outlet, wherein the second channel is in fluid communication with the cathode.

Disclosed herein are membrane-electrode assemblies and fuel cells comprising an anode comprising a first catalyst; a cathode comprising a second catalyst; and a proton exchange membrane between the anode and cathode; wherein at least one of the proton exchange membrane, anode, and cathode comprise an antioxidant comprising yttrium doped cerium oxide and a metal doped cerium oxide that has a faster release time of cerium ions compared to yttrium doped cerium oxide.

In order to provide a separator for fuel cells, or a current collecting member for fuel cells, which has low contact resistance, excellent corrosion resistance and which can be economically manufactured, and a manufacturing method thereof, this separator for fuel cells comprises a substrate having iron or aluminum as the main component, a gas barrier film formed directly on said substrate and having excellent corrosion resistance, and a conductive resin film formed on the gas barrier film and containing a conductive ceramics or graphite particles having a particle diameter of 1-20 μm.

A membrane electrode assembly (MEA) includes an ionically-conductive proton exchange membrane, an anode contacting a first side of the membrane and a cathode contacting a second side of the membrane and including third catalyst particles and a cathode GDL. The anode includes an anode gas diffusion layer (GDL), a first anode catalyst layer containing first catalyst particles, a hydrophobic polymer bonding agent, and a first ionomer bonding agent that lacks functional chains on a molecular backbone, and a second anode catalyst layer containing second catalyst particles and a second ionomer bonding agent that includes functional chains on a molecular backbone.

A manufacturing method of a gas diffusion layer with a microporous layer includes coating a gas diffusion layer containing titanium with a precursor containing an electroconductive material, a water-repellent resin, and a polyethylene oxide, and heating the gas diffusion layer coated with the precursor to form a microporous layer containing the electroconductive material and the water-repellent resin on a surface of the gas diffusion layer. The heating atmosphere is a non-oxidation atmosphere where an oxygen concentration is no more than 0.3% by volume.