The present invention concerns a method for preparing a catalyst coated membrane including the steps of: coating a substrate with a first catalyst dispersion thereby obtaining a first catalyst dispersion coated substrate, providing a second side of a membrane with a support film, coating a first side of the membrane with a second catalyst dispersion, thereby obtaining a second catalyst dispersion coated first side of the membrane, drying the first catalyst dispersion thereby obtaining a first catalyst coated substrate or drying the second catalyst dispersion coated first side of the membrane thereby obtaining a second catalyst coated first side of the membrane, laminating the first catalyst coated substrate to the second catalyst dispersion coated first side of the membrane or laminating the first catalyst dispersion coated substrate to the second catalyst coated first side of the membrane so that the first catalyst and the second catalyst superimpose, thereby forming a laminate including a membrane comprising a first catalyst layer, drying the laminate, removing the support film from the second side of the membrane, coating a third catalyst dispersion on the second side of the membrane, drying the third catalyst dispersion, thereby obtaining a second catalyst layer on the membrane, and removing the substrate from the first catalyst coated substrate.

A release liner used for manufacturing a membrane electrode assembly includes one or more first films formed of a material having a releasing property, and a second film bonded to the first films and having a tensile strength higher than a tensile strength of the first film. The first films are formed of polytetrafluoroethylene (PTFE) having a non-bonding property and the releasing property.

The present invention relates to a laminate comprising (i) an ion exchange membrane comprising an ion exchange polymer, and (ii) a monolayered release film removably adhered to at least one side of the ion exchange membrane, wherein the monolayered release film comprises at least 95% by weight of syndiotactic polystyrene (sPS). The invention also relates to a method for producing the laminate, use of the monolayered release film in producing an electrolyte membrane or a membrane electrode assembly, and a method for producing an electrolyte membrane or a membrane electrode assembly.

A method for manufacturing a membrane assembly for a fuel cell, which membrane assembly includes a membrane with a catalyst layer and a frame arranged on the same side of the membrane and a gap between the catalyst layer and the frame. To allow an easy and cost-effective way for manufacturing such a membrane assembly, the manufacturing method may include the following steps: positioning a first decal layer, which is made of the same material as the first catalyst layer, on the first side of the membrane in a way that the first decal layer overlaps the frame, positioning a second decal layer, which is made of the same material as the second catalyst layer, on the second side of the membrane, pressing the first decal layer and the second decal layer against each other with the membrane and the frame positioned in-between.

A printed fuel cell having integrated gas channels, and having an anode layer, where a first gas diffusion electrode layer is periodically fixed to the anode layer, wherein the periodically fixed first gas diffusion electrode layer defines hydrogen flow field channels. A first catalyst material is coated or infused to the first gas diffusion electrode layer. An electrolyte membrane covers portions of the anode layer and first gas diffusion electrode layer with the first catalyst material. A second catalyst material is coated or infused to the electrolyte membrane. A second gas diffusion electrode layer is in operative association with the electrolyte membrane and second catalyst material, on a surface of the electrolyte membrane different from a surface of the electrolyte membrane which is in contact with the first gas diffusion electrode layer, and a perforated cathode is in contact with the second gas diffusion electrode layer.

Methods and compositions for making fuel cell components are described. In one embodiment, the method comprises providing a substrate, and forming or adhering an electrode on the substrate, wherein the forming includes depositing an aqueous mixture comprising water, a water-insoluble component, a catalyst, and an ionomer. The water-insoluble component comprises a water-insoluble alcohol, a water-insoluble carboxylic acid, or a combination thereof. The use of such water-insoluble components results in a stable liquid medium with reduced reticulation upon drying, reduced dissolution of the substrate, and reduced penetration of the pores of the substrate.

A method for manufacturing a membrane assembly for a fuel cell. To overcome a problem of chemical degradation at an edge of the membrane, the method comprises the following steps: positioning a first decal layer, which is made of the same material as a first catalyst layer, on a first side of the membrane, positioning a second decal layer, which is made of the same material as a second catalyst layer, on a second side of the membrane, pressing a compression pad, which is positioned on the first decal layer with the first decal layer and the second decal layer fully overlapping the compression pad, and the second decal layer against each other with the first decal layer and the membrane positioned in-between, whereby pressure on the first and the second decal layer is applied only in an area covered by the compression pad.

The present specification relates to a sheet laminate for a solid oxide fuel cell, a precursor for a solid oxide fuel cell including the same, an apparatus for manufacturing a sheet laminate for a solid oxide fuel cell, and a method for manufacturing a sheet laminate for a solid oxide fuel cell.

In an example, a process includes applying a platinum catalyst ink solution to a polymeric substrate to form a platinum-coated polymeric material having a first catalytic surface area. The process further includes utilizing a laser to process a portion of the platinum-coated polymeric material to form a patterned platinum-coated proton exchange membrane (PEM) material. The patterned platinum-coated PEM material has a second catalytic surface area that is greater than the first catalytic surface area.

Ways of making electrodes and electrodes produced thereby are provided. Dry blending of a powder mixture including a catalyst, an ionomer, and a polyether forms a blended mixture, which can be comminuted to obtain a desired particle size. A slurry of the blended mixture is formed with an aqueous medium and the slurry is coated onto a substrate to form a coated substrate. The coating can be transferred to another substrate or material for use as an electrode and/or the substrate of the coated substrate can form part of a structure, such as a membrane electrode assembly for use in a fuel cell.