A method of manufacturing a membrane-electrode assembly including an electrolyte membrane and a catalyst layer-formed gas diffusion layer bonded to the electrolyte membrane, the method including: a liquid application step of applying, in the atmosphere, a liquid to only a surface of the catalyst layer before bonding; and a thermocompression bonding step of bonding, to the electrolyte membrane, the catalyst layer-formed gas diffusion layer to which the liquid is applied, by thermocompression bonding. Provided is a method of manufacturing a membrane-electrode assembly including a polymer electrolyte membrane and a catalyst layer-formed gas diffusion layer bonded to the polymer electrolyte membrane, in which the manufacturing method can achieve both the relaxation of thermocompression bonding conditions and the improvement of adhesion between the catalyst layer-formed gas diffusion layer and the electrolyte membrane with high productivity.

The present invention provides an oxygen evolution reaction catalyst, wherein the oxygen evolution reaction catalyst is an oxide material comprising iridium and tantalum: wherein the oxygen evolution reaction catalyst comprises a crystalline oxide phase having the rutile crystal structure: wherein the crystalline oxide phase has a lattice parameter a of greater than 4.510 ?; and wherein the oxygen evolution reaction catalyst has a BET surface area of at least 50 m.sup.2/g.

A production method for a fuel cell membrane-electrode assembly which may include the steps of preparing a catalyst ink that contains a metal catalyst nanoparticle of 0.3 nm to 100 nm in primary particle diameter which is not supported on a support, an electrolyte resin, and a water-based solvent and forming a non-supported-catalyst containing catalyst layer by using the catalyst ink, as a catalyst layer that is included in at least one of a fuel electrode side and an oxidant electrode side in the fuel cell membrane-electrode assembly that has a fuel electrode at one surface side of an electrolyte membrane, and an oxidant electrode at another surface side of the electrolyte membrane.

An anode component for a lithium-ion cell is formed using an atmospheric plasma deposition. The anode component has an anode material layer comprising high lithium-intercalating capacity silicon particles as active anode material in pores of a bonded layer of metal particles. The atmospheric plasma deposition process deposits metal particles and smaller silicon-containing particles concurrently or sequentially on an anode current collector substrate or polymeric separator substrate for the lithium-ion cell. The anode material layer may optionally be lithiated in the atmospheric plasma deposition process. The plasma deposition process is used to form a porous electrode layer on the substrate consisting essentially of a porous metal matrix containing smaller particles of the electrode material particles supported and carried in the pores of the matrix. When the anode component is assembled into a cell, remaining pore capacity is filled with a lithium-ion containing liquid electrolyte solution.

A CoVO.sub.x composite electrode and method of making is described. The composite electrode comprises a substrate with an average 0.5-5 ?m thick layer of CoVO.sub.x having pores with average diameters of 2-200 nm. The method of making the composite electrode involves contacting the substrate with an aerosol comprising a solvent, a cobalt complex, and a vanadium complex. The CoVO.sub.x composite electrode is capable of being used in an electrochemical cell for water oxidation.

A CoVO.sub.x composite electrode and method of making is described. The composite electrode comprises a substrate with an average 0.5-5 ?m thick layer of CoVO.sub.x having pores with average diameters of 2-200 nm. The method of making the composite electrode involves contacting the substrate with an aerosol comprising a solvent, a cobalt complex, and a vanadium complex. The CoVO.sub.x composite electrode is capable of being used in an electrochemical cell for water oxidation.

A redox flow battery (CRB) performs as an energy storage system and has a negative electrode that directly utilizes CO.sub.2 in the battery charge step as an active species instead of metals. The CRB also has a positive electrode utilizing a metallic or non-metallic redox species, and a cation exchange membrane in between the negative and positive electrodes. The negative electrode comprises a porous base layer, a porous intermediate layer containing a metal oxide and a bi-functional catalyst layer for electrochemical reduction of CO.sub.2 or carbonate to formate and for formate oxidation to either carbonate or CO.sub.2. The bi-functional catalyst can be a PdSn based catalyst, such as PdSn, PdSnIn, and PdSnPb. The metal oxide in the intermediate layer acts as a catalyst support and can be a non-Platinum group metal (PGM) oxide, such as LaCoO.sub.3 or LaNiO.sub.3.

Disclosed is a process for the manufacture of a catalyst-coated membrane-seal assembly, including: (i) providing a carrier material; (ii-i) forming a first layer, the first layer being formed by: (a) depositing a first catalyst component onto the carrier material such that the first catalyst component is deposited in discrete regions; (b) drying the first layer; (ii-ii) forming a second layer, the second layer being formed by: (a) depositing a first seal component, such that the first seal component provides a picture frame pattern having a continuous region and void regions, the continuous region including second seal component and the void regions being free from second seal component; (b) depositing a first ionomer component onto the first layer, such that the first ionomer component is deposited in discrete regions; and (c) drying the second layer.

Disclosed is a nanotubular intermetallic compound catalyst for a positive electrode of a lithium air battery and a method of preparing the same. In particular, a porous nanotubular intermetallic compound is simply prepared using electrospinning in which a dual nozzle is used, and, by using the same as a catalyst, a lithium air battery having enhanced discharge capacity, charge/discharge efficiency and lifespan is provided.

The present invention is related to fuel cells and fuel cell cathodes, especially for fuel cells using hydrogen peroxide, oxygen or air as oxidant. A supported electrocatalyst (204) or unsupported metal black catalyst (206) of cathodes according to an embodiment of the present invention is bonded to a current collector (200) by an intrinsically electron conducting adhesive (202). The surface of the electrocatalyst layer is coated by an ion-conducting ionomer layer (210). According to an embodiment of the invention these fuel cells use cathodes that employ ruthenium alloys RuMe.sub.IMe.sub.II such as ruthenium-palladium-iridium alloys or quaternary ruthenium-rhenium alloys RuMe.sub.IMe.sub.IIRe such as ruthenium-palladium-iridium-rhenium alloys as electrocatalyst (206) for hydrogen peroxide fuel cells. Other embodiments are described and shown.