H01M4/8882

METHOD FOR PRODUCING CATALYST LAYERS FOR FUEL CELLS
20240234747 · 2024-07-11 ·

The invention relates to a method for producing a catalyst material (47) comprising catalytically active nanoparticles (47), in particular for electrodes (7, 8, 45) with catalyst layers (30) as catalysts for a fuel cell (2), having the steps of: providing (52) a first starting material comprising a first metal, providing (53) a second starting material comprising a second metal, mixing the first starting material and the second starting material in order to form a reactant material, and thermally treating (56) the reactant material so that catalytically active nanoparticles (47) are produced from the first starting material and the second starting material and the first and second metal are connected together in order to at least partly form an alloy of the first and second metal in the catalytically active nanoparticles (47) such that catalytically active nanoparticles (47) are produced as an intermediate material comprising the alloy of the first and second metal. The content of the second metal and/or the second starting material on the surface (48) of the catalytically active nanoparticles (47) is reduced in the intermediate material so that a product material is produced from the intermediate material as the catalyst material (47).

METHOD FOR PREPARING MEMBRANE-ELECTRODE ASSEMBLY, MEMBRANE-ELECTRODE ASSEMBLY PREPARED THEREFROM, AND FUEL CELL COMPRISING SAME

The present specification relates to a method for manufacturing a membrane-electrode assembly, a membrane-electrode assembly manufactured using the same, and a fuel cell comprising the same.

ELECTROCHEMICAL REACTION SINGLE CELL, AND ELECTROCHEMICAL REACTION CELL STACK
20190067723 · 2019-02-28 · ·

An electrochemical reaction unit cell including an electrolyte layer containing Zr, an anode disposed on one side of the electrolyte layer in a first direction, a cathode containing Sr and disposed on another side of the electrolyte layer in the first direction, and a reaction preventing layer disposed between the electrolyte layer and the cathode. The reaction preventing layer contains Zr in an amount of 0.015 wt % to 1 wt %.

Process for the preparation of nitrogen doped carbon nanohorns for oxygen reduction electrocatalysis

Nitrogen doped carbon nanohorns function as efficient metal-free oxygen reduction electrocatalysts for anion exchange membrane fuel cells. The disclosure relates to a process for the preparation of nitrogen doped carbon nanohorns with enhanced conductivity and improved surface area.

Apparatus for manufacturing membrane electrode assembly

An apparatus for manufacturing a membrane electrode assembly includes a suction roller, a porous base material supply roller, a porous base material collection roller, a laminated base material supply roller, an assembly collection roller, an application part disposed around the suction roller and a maintenance space for the maintenance of the application part. The porous base material supply roller and the porous base material collection roller are disposed on the opposite side of the suction roller from the maintenance space as seen in a horizontal direction. The porous base material supply roller and the porous base material collection roller are collectively disposed on one side of the suction roller. This configuration ensures the maintenance space on the opposite side of the suction roller, and lowers the height dimension of the manufacturing apparatus.

Electrode catalyst ink composition

An electrode catalyst ink composition which includes metal oxide-based electrode catalyst particles, an electrolyte, and a mixed liquid medium, wherein the mixed liquid medium contains 40 to 85% by mass of water; 5 to 30% by mass of an aqueous solvent (A) that has an evaporation rate of 2.0 or lower when the evaporation rate of water at 25 C. is 1, and a solubility parameter (SP value) of not less than 9; and 10 to 30% by mass of a monoalcohol (B) that has an evaporation rate of higher than 2.0 when the evaporation rate of water at 25 C. is 1, and not more than 3 carbon atoms, provided that the total amount of the mixed liquid medium is 100% by mass.

METHOD OF MANUFACTURING NANOCATALYST FOR FUEL CELL ELECTRODE

A method of manufacturing a nanocatalyst for a fuel cell electrode, capable of carrying metal catalyst nanoparticles on a polymer carrier without using a carbon carrier, includes steps of impregnating a conductive polymer carrier with a metal catalyst precursor solution; vacuum-drying the conductive polymer carrier; and heat-treating the conductive polymer carrier at a temperature of 160 to 300 C.

CATALYST

A process for preparing a catalyst material, said catalyst material comprising a support material, a first metal and one or more second metals, wherein the first metal and the second metal(s) are alloyed and wherein the first metal is a platinum group metal and the second metal(s) is selected from the group of transition metals and tin provided the second metal(s) is different to the first metal is disclosed. The process comprises depositing a silicon oxide before or after deposition of the second metal(s), alloying the first and second metals and subsequently removing silicon oxide. A catalyst material prepared by this process is also disclosed.

MEMBRANE CATALYST LAYER ASSEMBLY PRODUCTION METHOD AND MEMBRANE CATALYST LAYER ASSEMBLY PRODUCTION DEVICE

A membrane catalyst layer assembly production method is provided for producing a membrane catalyst layer assembly by discharging catalyst ink having a solvent and a solid component onto an electrolyte membrane. The membrane catalyst layer assembly production method includes forming a first catalyst ink layer having a first porosity on the electrolyte membrane by controlling a porosity of a catalyst ink layer that is formed by the catalyst ink making impact with the electrolyte membrane by adjusting an amount of solvent in the catalyst ink in drop form prior to impact with the electrolyte membrane, and forming a second catalyst ink layer having a second porosity, which is different from the first porosity, on the first catalyst ink layer, by adjusting the amount of solvent in the catalyst ink in drop form prior to impact with the first catalyst ink layer.

SOLID ELECTROLYTE TECHNOLOGY WITH REARRANGEABLE BONDS FOR METAL AND METAL-ION BATTERIES

In an embodiment, a metal or metal-ion battery cell, includes anode and cathode electrodes, a separator electrically separating the anode and the cathode, and a solid electrolyte ionically coupling the anode and the cathode, wherein the solid electrolyte comprises a material having one or more rearrangeable chalcogen-metal-hydrogen groups that are configured to transport at least one metal-ion or metal-ion mixture through the solid electrolyte, wherein the solid electrolyte exhibits a melting point below about 350 C. In an example, the solid electrolyte may be produced by mixing different dry metal-ion compositions together, arranging the mixture inside of a mold, and heating the mixture while arranged inside of the mold at least to a melting point (e.g., below about 350 C.) of the mixture so as to produce a material comprising one or more rearrangeable chalcogen-metal-hydrogen groups.