A method of manufacturing an electrode sheet by using an electrode sheet manufacturing apparatus for manufacturing the electrode sheet includes a feeding step of feeding out a sheet body from a roll on which the sheet body is wound, the sheet body including an active layer containing a catalyst laminated on a support layer, and a cutting step of forming the electrode sheet by punching the sheet body by pressing a cutting blade from a side of the support layer against the sheet body that was fed out in the feeding step.

A method for producing secondary battery electrodes includes a step of preparing a moisture powder formed of aggregated particles that contain a plurality of electrode active material particles, a binder resin, and solvent, wherein the solid phase, liquid phase, and gas phase in at least 50 number % or more of the aggregated particles in the moisture powder form a pendular state or a funicular state; a step of forming a coating film composed of the moisture powder on an electrode current collector, while the gas phase remains present; a step of forming a depression in the coating film by carrying out, using a die having an elevation of prescribed height, depression/elevation transfer into the coating film; and a step of carrying out depression/elevation transfer, using a die having an elevation higher than the elevation of prescribed height, by pressing the higher elevation into the depression that has been formed.

A method of manufacturing a membrane-catalyst assembly including an electrolyte membrane and a catalyst layer bonded to the electrolyte membrane, the method including: a liquid application step of applying, in the atmosphere, a liquid to only a surface of the electrolyte membrane before bonding; and a thermocompression bonding step of bonding, to the catalyst layer, the electrolyte membrane to which the liquid is applied, by thermocompression bonding. Provided is a method of manufacturing a membrane-catalyst assembly including a polymer electrolyte membrane and a catalyst layer bonded to the polymer electrolyte membrane, in which the manufacturing method can achieve both the relaxation of thermocompression bonding conditions and the improvement of adhesion between the catalyst layer and the electrolyte membrane with high productivity.

Membrane electrode assembly and method for fabricating the same. In one embodiment, the method may involve providing an anion exchange membrane and then applying catalyst coatings to opposing surfaces of the anion exchange membrane, whereby a membrane electrode assembly may be formed. Next, the membrane electrode assembly may be subjected to a two-part treatment process. In a first part of the process, the membrane electrode assembly may be swelled, at room temperature, by exposure to an aqueous ethanol solution vapor while being retained under tension in a frame. The aqueous ethanol solution vapor may be, for example, 80:20 by volume ethanol and water. In a second part of the process, the swollen membrane electrode assembly may be removed from the frame and then pressed, at room temperature, between two plates. A layer of rubber and a layer polytetrafluoroethylene may be placed between each plate and the swollen membrane electrolyte assembly.

Systems and methods for a battery electrode having a solvent level to facilitate peeling are disclosed. In examples, a battery may include one or more electrodes and an electrolyte. The electrodes include an electrode slurry layer with a solvent. The electrode slurry is coated on a substrate, where the electrode slurry and substrate produce an active material with a residual amount of solvent in response to a heat-treatment, and where the active material comprises 10% to 25% residual solvent by weight following the heat-treatment. The amount of residual solvent facilitates peeling of the active material from the substrate, which, once pyrolyzed, may be used to create a multi-layer film with the current collector film and the active material.

Disclosed is a method for manufacturing a large-area thin-film solid oxide fuel cell, the method including: preparing an anode support slurry, an anode functional layer slurry, an electrolyte slurry, and a buffer layer slurry for tape casting; preparing an anode support green film, an anode functional layer green film, an electrolyte green film, and a buffer layer green film by tape casting the slurries onto carrier films; staking the green films, followed by hot press and warm iso-static press (WIP), to prepare a laminated body; and co-sintering the laminated body.

A method for production of a fuel cell includes:

a) Preparing a plurality of catalyst pastes which differ from each other at least in regard to one parameter influencing the catalytic activity,

b) Filling of at least two of the plurality of catalyst pastes into a first application means having a number of chambers corresponding to the number of catalyst pastes being filled, where only one of the catalyst pastes is filled into each of the chambers,

c) Filling of at least two of the plurality of catalyst pastes into a second application means having a number of chambers corresponding to the number of catalyst pastes being filled, where only one of the catalyst pastes is filled into each of the chambers,

d) Coating of a first side of a foil web of an electrolyte membrane which is moved past the first application means and the second application means by means of the first application means,

e) Coating of a second side of the foil web by means of the second application means,

f) Cutting of the resulting coated electrolyte membrane from the foil web and rotating of the electrolyte membrane by 90° with respect to a delivery direction of the foil web,

g) Placing of the electrolyte membrane between two flow field plates with a gradient in regard to the parameter which is oriented perpendicular to the flow field, and

h) Pressing together the flow field plates.

Disclosed are methods manufacturing a four-layer membrane electrode assembly integrated with an adhesive film. The methods include a step of preparing a three-layer membrane electrode assembly comprising a first electrode and a second electrode by attaching the first electrode to a first surface of an electrolyte membrane, attaching the second electrode to a second surface of the electrolyte membrane, and joining a first gas diffusion layer to the first electrode; and a step of attaching an adhesive film to the three-layer membrane electrode assembly by preparing the adhesive film by attaching an upper protective film to an upper surface of the adhesive film and a lower protective film to a lower surface of the adhesive film, removing the lower protective film, and attaching the adhesive film to an outer peripheral region of the membrane electrode assembly including the second electrode.

The invention relates to a method for manufacturing a membrane electrode assembly for a fuel cell, which membrane electrode assembly comprises a membrane (2) with a catalyst layer (3) and a frame (6) arranged on the same side of the membrane (2) and a gap (5) between the catalyst layer (3) and the frame (6). To allow an easy and cost-effective way for manufacturing such a membrane assembly, the manufacturing method comprises the following steps: • - Positioning a first decal layer (10, 13), which is made of the same material as the first catalyst layer (3), on the first side of the membrane (2) in a way that the first decal layer (10, 13) overlaps the frame (6), • - positioning a second decal layer (10, 14), which is made of the same material as the second catalyst layer (4), on the second side of the membrane (2), • - pressing the first decal layer (10, 13) and the second decal layer (10, 14) against each other with the membrane (2) and the frame (6) positioned in-between.

In certain embodiments, an apparatus includes an electrolyte membrane layer (EML), and includes a first electrode catalyst layer (ECL) and a first metallic gas diffusion layer (MGDL) positioned to a first side of the EML such that the first ECL is positioned between the first MGDL and the EML. The first MGDL includes a metal-containing layer and a coating of porous material disposed on a surface of the metal-containing layer of the first MGDL that faces the first ECL. The apparatus further includes a second ECL and a second MGDL positioned to the second side of the EML such that the second ECL is positioned between the second MGDL and the EML. The second MGDL includes a metal-containing layer and a coating of porous material disposed on a surface of the metal-containing layer of the second MGDL that faces the second ECL.