Systems and methods of the various embodiments may provide bifacial sealed gas diffusion electrode (GDE) assemblies. In some embodiments, a bifacial sealed gas diffusion electrode (GDE) assembly includes active electrode layers on two opposing sides of the assembly. Various embodiments may provide architecture and/or sealing methods for GDE assemblies. In various embodiments, the GDE assemblies may be for use in devices. In various embodiments, the devices may be primary or secondary batteries. In various embodiments, these devices may be useful for energy storage. For example, bifacial sealed GDE assemblies of the various embodiments may form cathode electrodes (sometimes called air electrodes) of a battery, such as a metal-air battery.

This manufacturing method is a method of manufacturing a compressed strip-shaped electrode plate. The method includes: a preliminary compression step of forming a pre-compressed strip-shaped electrode plate by roll-pressing an uncompressed strip-shaped electrode plate in which an uncompressed active material layer that is not yet compressed is formed on a current collector foil; an attraction and removal step of attracting and removing fine particles of active material particles from near a surface of a pre-compressed active material layer by an attracting magnet that is disposed so as to be separated from the pre-compressed active material layer in a thickness direction; and a main compression step of obtaining the compressed strip-shaped electrode plate by roll-pressing a particle-removed strip-shaped electrode plate from which the fine particles have been removed.

Improved catalyst layers for use in fuel cell membrane electrode assemblies, and methods for making such catalyst layers, are provided. Catalyst layers can comprise structured units of catalyst, catalyst support, and ionomer. The structured units can provide for more efficient electrical energy production and/or increased lifespan of fuel cells utilizing such membrane electrode assemblies. Catalyst layers can be directly deposited on exchange membranes, such as proton exchange membranes.

A manufacturing apparatus of a membrane-electrode assembly for a fuel cell includes: an electrode film sheet unwinder for supplying upper and lower electrode film sheets having upper and lower electrode films with anode and cathode layers along a predetermined transfer path, an electrolyte membrane sheet unwinder that supplies an electrolyte membrane sheet, a driving bonding roll that has an engraved portion and an embossing portion, a driven bonding roll that is to be moved in the vertical direction toward the driving bonding roll, a film rewinder that recovers, by winding, the upper and lower electrode films, and a position aligning unit that aligns the positions of the anode layer and the cathode layer while switching the running directions of the upper and lower electrode film sheets and the upper and lower electrode films.

A method for manufacturing a membrane electrode assembly for a fuel cell, in which uniform pressure is applied to the entire area of an electrode during a transferring process to ensure uniformity of products. The method includes an electrode forming step of forming an electrode layer by coating an electrode slurry on a support; a transferring step of aligning the electrode layer on both surfaces of an electrolyte membrane and applying heat and pressure to transfer the electrode layer; and removing the support, wherein in the transferring step, gas pressure is applied to a gas pressure platen of a stretchable material to transfer the electrode layer to the electrolyte membrane.

The present invention relates to a system for manufacturing an electrode for a secondary battery. The system for manufacturing the electrode for the secondary battery comprises a supply roller supplying a collector having a long sheet shape; an electrode active material coating device applying an electrode active material to a surface of the collector supplied by the supply roller to manufacture an unfinished electrode; a rolling roller rolling a surface of the unfinished electrode and adjusting a thickness of the electrode active material to manufacture a finished electrode; and an electrode quality inspection device inspecting quality of the electrode through a surface roughness value of the rolling roller and a surface roughness value of the electrode.

A cathode configured to use oxygen as a cathode active material, the cathode including: a porous film, wherein the porous film includes a metal oxide, and wherein a surface of the porous film has root mean square (RMS) roughness (Rq) of about 0.01 micrometer to about 1 micrometer, and a porosity of the porous film is about 50 volume percent to about 99 volume percent, based on a total volume of the porous film.

The processing apparatus includes: a first roller 10 around which a gas-diffusion layer sheet (carbon paper CP) is wound, the gas-diffusion layer sheet being an electrically conductive porous member; a second roller 20 configured to take up the carbon paper CP wound around the first roller 10; and a processing oven configured to heat process a portion of the carbon paper CP, the portion having been fed from the first roller 10 but not yet taken up by the second roller 20. A heat-resistant lead LE is provided, the heat-resistant lead LE having a length at least extending from the first roller 10 to the second roller 20 through the processing oven, being configured to be taken up by the second roller 20, and being bonded to the carbon paper CP impregnated with a thermosetting resin AD.

The present disclosure relates to a positive electrode for lithium air batteries, a method of manufacturing the positive electrode, and a lithium air battery including the positive electrode, and more particularly to a positive electrode for lithium air batteries, wherein the positive electrode is manufactured through a dry process instead of a conventional wet process and a mixture of a positive electrode active material and a binder is ball-milled under specific conditions, thereby reducing or preventing a swelling phenomenon due to a solvent and increasing the force of coupling between the positive electrode active material and the binder, whereby it is possible to manufacture a high-density electrode and to improve the durability of the electrode, and wherein the lifespan of a lithium air battery is increased when the positive electrode is applied to the battery.

Provided is a low-cost electrochemical element that has excellent reliability and durability. A substrate with an electrode layer for a metal-supported electrochemical element includes a metal support and an electrode layer formed on/over the metal support, and the electrode layer has a region with a surface roughness of 1.0 μm or less.