The present invention is directed to a fuel cell separator 1 Included in a fuel cell, and the fuel cell separator 1 includes: a substrate 11 made of stainless steel; a middle portion 30 including a power generating portion; and an outer peripheral portion 20 including a non-power generating portion. The middle portion 30 includes a dissimilar metal layer 12 different from the stainless steel included in the substrate on the substrate, and a carbon layer 13 provided on the dissimilar metal layer 12, and the outer peripheral portion 20 Includes a portion including the dissimilar metal layer 12, the carbon layer 13, and a resin layer 14 on the carbon layer, and a portion not including the dissimilar metal layer 12 or the carbon layer 13, and including the resin layer 14 on the substrate.

The present invention is directed to a fuel cell separator 1 Included in a fuel cell, and the fuel cell separator 1 includes: a substrate 11 made of stainless steel; a middle portion 30 including a power generating portion; and an outer peripheral portion 20 including a non-power generating portion. The middle portion 30 includes a dissimilar metal layer 12 different from the stainless steel included in the substrate on the substrate, and a carbon layer 13 provided on the dissimilar metal layer 12, and the outer peripheral portion 20 Includes a portion including the dissimilar metal layer 12, the carbon layer 13, and a resin layer 14 on the carbon layer, and a portion not including the dissimilar metal layer 12 or the carbon layer 13, and including the resin layer 14 on the substrate.

Systems and methods are provided for a redox flow battery. In one example, the redox flow battery includes a bipolar plate assembly including a bipolar plate formed of a thermoplastic composite material. The thermoplastic composite material of the bipolar plate allows the bipolar plate to be directly bonded to a dielectric frame of the bipolar plate assembly, thereby simplifying a manufacturing process of the bipolar plate assembly.

A PolyMET plate for a Proton Exchange Membrane (PEM) fuel cell is disclosed. The PolyMET plate includes a body made of a polymeric material and comprise a first surface and a second surface opposite to the first surface. The PolyMET plate includes a plurality of in-plane conductive pathways on the first surface defining a reaction area on the first surface, wherein the plurality of in-plane conductive pathways is formed as a coating of conductive material on the first surface. The PolyMET plate also includes a through-plane conductive pathway formed of a solid conductive material extending between the first surface and second surface, such that the through-plane conductive pathway is electrically coupled to the in-plane conductive pathways.

The current invention includes an additive manufactured electrode that may be used for a flow battery system. In some embodiments, the electrode may include a composite material and/or at least one flow channel to direct, or at least influence, flow of electrolyte. The flow channel can be formed onto a surface and/or within a body of the electrode, and may be used to generate fluid pathways that cause the electrolyte to flow in a certain manner. The composite material may include a rigid core and a flexible compressible outer layer that may improve reactions zones, enhance mechanical properties, and/or provide low-pressure paths for electrolyte to flow.

A power generation system, includes: a fuel cell that includes a negative electrode and a positive electrode and is configured to generate electric power by chemical reaction between hydrogen and oxygen; a separator that includes an oxygen-permselective separation membrane and is configured to obtain permeated gas and non-permeated gas from mixed gas; and a positive electrode gas supply passage through which the mixed gas is supplied to the separator and the obtained permeated gas is supplied to the positive electrode. The separation membrane includes a porous support layer and a separation functional layer provided on the porous support layer. The separation functional layer contains at least one kind of chemical compound selected from the group consisting of polyamide, graphene, MOF (Metal Organic Framework), and COF (Covalent Organic Framework).

A power generation system, includes: a fuel cell that includes a negative electrode and a positive electrode and is configured to generate electric power by chemical reaction between hydrogen and oxygen; a separator that includes an oxygen-permselective separation membrane and is configured to obtain permeated gas and non-permeated gas from mixed gas; and a positive electrode gas supply passage through which the mixed gas is supplied to the separator and the obtained permeated gas is supplied to the positive electrode. The separation membrane includes a porous support layer and a separation functional layer provided on the porous support layer. The separation functional layer contains at least one kind of chemical compound selected from the group consisting of polyamide, graphene, MOF (Metal Organic Framework), and COF (Covalent Organic Framework).

A power generation system, includes: a fuel cell that includes a negative electrode supplied with hydrogen-containing gas and a positive electrode supplied with oxygen-containing gas, and is configured to generate electric power by chemical reaction between hydrogen and oxygen; a separator that includes a hydrogen-permselective separation membrane and is configured to obtain permeated gas and non-permeated gas from mixed gas; and a circulating passage through which negative electrode-side exhaust gas of the fuel cell is sent to the separator, and through which the permeated gas is supplied to the negative electrode. The separation membrane includes a porous support layer and a separation functional layer provided on the porous support layer. The separation functional layer contains at least one kind of chemical compound selected from the group consisting of polyamide, graphene, MOF (Metal Organic Framework), and COF (Covalent Organic Framework).

A power generation system, includes: a fuel cell that includes a negative electrode supplied with hydrogen-containing gas and a positive electrode supplied with oxygen-containing gas, and is configured to generate electric power by chemical reaction between hydrogen and oxygen; a separator that includes a hydrogen-permselective separation membrane and is configured to obtain permeated gas and non-permeated gas from mixed gas; and a circulating passage through which negative electrode-side exhaust gas of the fuel cell is sent to the separator, and through which the permeated gas is supplied to the negative electrode. The separation membrane includes a porous support layer and a separation functional layer provided on the porous support layer. The separation functional layer contains at least one kind of chemical compound selected from the group consisting of polyamide, graphene, MOF (Metal Organic Framework), and COF (Covalent Organic Framework).

Thermoset bulk molding compounds (BMC) useful for making electrically conductive components such as bipolar plates for fuel cells are described. The thermoset bulk molding compounds incorporate graphene nanoplatelets to increase the through-plane electrical conductivity by at least 20% compared to BMCs without the graphene nanoplatelets. Additionally, these compositions have low shrinkage, low density for lightweight parts, and are easily processed. The compositions can be used to prepare a variety of electrically conductive components, including bipolar plates for fuel cells and chemical storage batteries that operate at temperatures of less than 100° C.