Thermoset bulk molding compounds (BMC) useful for making electrically conductive components such as bipolar plates for fuel cells are described. The thermoset bulk molding compounds incorporate graphene nanoplatelets to increase the through-plane electrical conductivity by at least 20% compared to BMCs without the graphene nanoplatelets. Additionally, these compositions have low shrinkage, low density for lightweight parts, and are easily processed. The compositions can be used to prepare a variety of electrically conductive components, including bipolar plates for fuel cells and chemical storage batteries that operate at temperatures of less than 100° C.

A fuel cell module includes a plurality of power generation cells. The plurality of power generation cells are stacked together in a circle, and a tightening load is applied to the plurality of power generation cells in a circumferential direction. Each of the plurality of power generation cells includes a V-shaped electrically conductive base plate. A first reactant gas flow field is provided between power generation cells that are adjacent to each other. A ridge protruding outward is provided in the base plate to provide the first reactant gas flow field by the ridge, and insulating material is provided on the ridge.

A fuel cell module includes a plurality of power generation cells. The plurality of power generation cells are stacked together in a circle, and a tightening load is applied to the plurality of power generation cells in a circumferential direction. Each of the plurality of power generation cells includes a V-shaped electrically conductive base plate. A first reactant gas flow field is provided between power generation cells that are adjacent to each other. A ridge protruding outward is provided in the base plate to provide the first reactant gas flow field by the ridge, and insulating material is provided on the ridge.

Disclosed are an aluminum separator for a fuel cell and a manufacturing method thereof, in which a coating layer is formed on a surface of the aluminum separator, thus increasing thermal conductivity and electrical conductivity as well as corrosion resistance. The aluminum separator includes a separator substrate provided in a separator shape using aluminum; and a coating layer formed on a surface of the separator substrate by coating with a composite material composed of graphene and a radical scavenger.

Disclosed are an aluminum separator for a fuel cell and a manufacturing method thereof, in which a coating layer is formed on a surface of the aluminum separator, thus increasing thermal conductivity and electrical conductivity as well as corrosion resistance. The aluminum separator includes a separator substrate provided in a separator shape using aluminum; and a coating layer formed on a surface of the separator substrate by coating with a composite material composed of graphene and a radical scavenger.

Provided are a low-price fuel cell separator with high corrosion resistance and a method for manufacturing the separator. The present disclosure relates to a fuel cell separator including a metal substrate and a titanium layer containing titanium formed on the metal substrate, and a method for manufacturing the separator. A ratio of a (100) plane to a sum of values obtained by dividing peak intensities of the (100) plane, a (002) plane, and a (101) plane derived from titanium in an X-ray diffraction analysis of a separator surface by respective relative intensities is a constant value or more.

A redox flow battery system includes an anolyte; a catholyte; a first electrode structure including a first electrode, a second electrode, and a base disposed between the first and second electrodes, the base including a thermoplastic material and conductive elements disposed in the thermoplastic material, wherein at least one of the first electrode or the second electrode is thermally bonded to the base by heating the base to soften the thermoplastic material and pressing the at least one of the first electrode or the second electrode into the thermoplastic material of the base; a first half-cell in which the first electrode is in contact with the anolyte; and a second half-cell in which the second electrode is in contact with the catholyte.

A redox flow battery system includes an anolyte; a catholyte; a first electrode structure including a first electrode, a second electrode, and a base disposed between the first and second electrodes, the base including a thermoplastic material and conductive elements disposed in the thermoplastic material, wherein at least one of the first electrode or the second electrode is thermally bonded to the base by heating the base to soften the thermoplastic material and pressing the at least one of the first electrode or the second electrode into the thermoplastic material of the base; a first half-cell in which the first electrode is in contact with the anolyte; and a second half-cell in which the second electrode is in contact with the catholyte.

A manufacturing method for manufacturing a fuel cell includes a laser application step and a bonding step. In the laser application step, a laser beam is applied to a carbon film of a separator including a metal plate and the carbon film covering a surface of the metal plate such that the metal plate is exposed by removing the carbon film within an application range of the laser beam. In the bonding step, the separator is bonded to a resin member within a range including at least part of a range where the metal plate is exposed.

Thermoset bulk molding compounds (BMC) useful for making electrically conductive components such as bipolar plates for fuel cells are described. The thermoset bulk molding compounds incorporate graphene nanoplatelets to increase the through-plane electrical conductivity by at least 20% compared to BMCs without the graphene nanoplatelets. Additionally, these compositions have low shrinkage, low density for lightweight parts, and are easily processed. The compositions can be used to prepare a variety of electrically conductive components, including bipolar plates for fuel cells and chemical storage batteries that operate at temperatures of less than 100° C.