For production of a separator plate in a fuel cell, a malleable precursor sheet is made by mixing thermoplastic polymer, carbon fibers, and electroconductive carbon particles, which is then hot-compression molded as a single layer or multi-layer structure or multi-layer structure, where the layer thickness is less than the length of the carbon fibers.

An illustrative example embodiment of a fuel cell component includes a graphite substrate, a polytetrafluoroethylene (PTFE) layer adjacent a portion of the graphite substrate, and a plurality of segments of acrylic adhesive between the portion of the graphite substrate and the PTFE layer. The acrylic adhesive secures the PTFE layer to the portion of the graphite substrate. There is spacing between adjacent ones of the segments.

Various current collectors for redox flow batteries are described. The current collectors include at least one metal plate encapsulated in a conductive polymer end plate, the metal plate to the back of a stack end plate with a conductive adhesive, and a flat metal plate having deformable tabs. Battery flow systems incorporating the current collectors are also described. Battery flow systems with easily replaceable current collectors are also described.

A three-dimensional electrode array for use in electrochemical cells, fuel cells, capacitors, supercapacitors, flow batteries, metal-air batteries and semi-solid batteries.

A three-dimensional electrode array for use in electrochemical cells, fuel cells, capacitors, supercapacitors, flow batteries, metal-air batteries and semi-solid batteries.

A separator member for a fuel cell includes: a first resin layer including a resin; and a graphite layer that is layered on the first resin layer and substantially made of graphite. The layering amount of the graphite layer is 50 g/m.sup.2 or less, and the volume resistivity of the graphite is 3 mΩ.Math.cm or less.

A separator member for a fuel cell includes: a first resin layer including a resin; and a graphite layer that is layered on the first resin layer and substantially made of graphite. The layering amount of the graphite layer is 50 g/m.sup.2 or less, and the volume resistivity of the graphite is 3 mΩ.Math.cm or less.

A method of production of a channel member for fuel cell use comprising a step of obtaining a sheet-shaped first conductor part 11 containing a carbon material of at least one of carbon nanotubes, granular graphite, and carbon fibers and a first resin, a step of laying a sheet-shaped second conductor part 21 containing a carbon material and a second resin with a lower melting point than the first resin to form a sheet-shaped base part 13, a step of transferring a grooved surface 51 to a surface to form a grooved base part 16 provided with groove part 15, a step of laying a sheet-shaped third conductor part 31 containing a carbon material and a third resin with a lower melting point than the first resin, and a step of integrally joining the grooved base part and the third conductor part by hot melt bonding to cover the groove parts.

In order to provide a bipolar plate that has optimized electrical conductivity and can be produced as easily as possible, the invention proposes that the bipolar plate comprises an electrically conductive main body and an electrically conductive coating, wherein the electrically conductive coating comprises a binding material and one or more electrically conductive fillers, and wherein a pigment volume concentration in the coating corresponds at least to a pigment volume concentration required to achieve a percolation threshold.

In order to provide a bipolar plate that has optimized electrical conductivity and can be produced as easily as possible, the invention proposes that the bipolar plate comprises an electrically conductive main body and an electrically conductive coating, wherein the electrically conductive coating comprises a binding material and one or more electrically conductive fillers, and wherein a pigment volume concentration in the coating corresponds at least to a pigment volume concentration required to achieve a percolation threshold.