A separator for a fuel cell and a unit cell of a fuel cell are disclosed. The separator for the fuel cell includes a separation plate having a coupling protrusion that protrudes from an edge thereof, and a porous body having a coupling hole into which the coupling protrusion is fixedly inserted, so that the porous body is coupled to a plane of the separation plate. The porous body defining a path in which reactive gases flow.

[Problem] To prepare a thin plate having excellent corrosion resistance, conductivity, and formability at low cost. [Solution] A thin plate is prepared by an ultraquenching transition control injector with a mixture of a metal powder having corrosion resistance to form a matrix and a powder having conductivity, as a raw material. An obtained thin plate has a conductive material component that exists, without dissolving, in a metal matrix exhibiting corrosion resistance by passivation, thereby having aforementioned characteristics.

[Problem] To prepare a thin plate having excellent corrosion resistance, conductivity, and formability at low cost. [Solution] A thin plate is prepared by an ultraquenching transition control injector with a mixture of a metal powder having corrosion resistance to form a matrix and a powder having conductivity, as a raw material. An obtained thin plate has a conductive material component that exists, without dissolving, in a metal matrix exhibiting corrosion resistance by passivation, thereby having aforementioned characteristics.

A coating forming device forms a coating on a substrate, which is a component of a fuel cell separator, by thermal transfer. The device includes a lower die and an upper die each having a heating portion. A pressing surface of the lower die and a pressing surface of the upper die are both formed by a heat-resistant elastic member.

A fuel cell includes a plurality of unit cells disposed in a stack. Each unit cell includes a membrane electrode assembly (MEA) having an anode and a cathode and a bipolar plate having a cathode side defining a recessed pocket in fluid communication with an air port, an anode side, and coolant channels between the cathode and anode sides. The bipolar plate is disposed against the MEA such that the cathode is disposed over the pocket. A flow guide is disposed in the pocket with a front side facing the MEA and a back side facing a bottom of the pocket. The flow guide has a plurality of embossments.

A fuel cell includes a plurality of unit cells disposed in a stack. Each unit cell includes a membrane electrode assembly (MEA) having an anode and a cathode and a bipolar plate having a cathode side defining a recessed pocket in fluid communication with an air port, an anode side, and coolant channels between the cathode and anode sides. The bipolar plate is disposed against the MEA such that the cathode is disposed over the pocket. A flow guide is disposed in the pocket with a front side facing the MEA and a back side facing a bottom of the pocket. The flow guide has a plurality of embossments.

An end-cooler assembly for a fuel cell includes a cooler having a coolant tube array. A composite material includes flake graphite and hydrophobic polymer. The composite material surrounds the coolant tube array and provides a first side. A flow field is formed in the first side. A thermal dam is embedded in and is entirely surrounded by the composite material. The thermal dam is arranged between the coolant tube array and the flow field. The coolant tube array, composite material, flow field and thermal dam comprise a unitary, monolithic structure bound together by the composite material.

An end-cooler assembly for a fuel cell includes a cooler having a coolant tube array. A composite material includes flake graphite and hydrophobic polymer. The composite material surrounds the coolant tube array and provides a first side. A flow field is formed in the first side. A thermal dam is embedded in and is entirely surrounded by the composite material. The thermal dam is arranged between the coolant tube array and the flow field. The coolant tube array, composite material, flow field and thermal dam comprise a unitary, monolithic structure bound together by the composite material.

A cell stack device (1) according to the present invention includes a plurality of cells (3) having a columnar shape; and electrically conductive members (4) interposed between adjacent cells (3) of the plurality of cells (3), and connected to the each adjacent cell (3) with a bonding material (15) having electrically conductive property. The bonding material (15) contains electrically conductive particles and fibrous bodies (16) having electrically insulating properties, and a major axis direction of the fibrous bodies (16) is oriented in a predetermined direction in regions where the electrically conductive members (4) face to the each adjacent cell (3).

A cell stack device (1) according to the present invention includes a plurality of cells (3) having a columnar shape; and electrically conductive members (4) interposed between adjacent cells (3) of the plurality of cells (3), and connected to the each adjacent cell (3) with a bonding material (15) having electrically conductive property. The bonding material (15) contains electrically conductive particles and fibrous bodies (16) having electrically insulating properties, and a major axis direction of the fibrous bodies (16) is oriented in a predetermined direction in regions where the electrically conductive members (4) face to the each adjacent cell (3).