The invention provides a matrix material for the gas diffusion layer of the polymer electrolyte membrane fuel cell, which is composed of three-dimensional porous and strip-shaped hexagonal chambers connected to each other, wherein the six-sided ribs are composed of two metal layers, the inside is metal nickel, and the outside is tungsten-nickel alloy. The total mass of metal per square meter of the material is: 1500˜3000 grams, the mass content of metal nickel in the material is 88˜92%, the mass content of metal tungsten is 8˜12%, and the rest are impurities; the thickness of the matrix material is 0.1˜0.2 mm, specific surface area is (1˜2)×10.sup.5 m.sup.2/m.sup.3; longitudinal air permeability ≥2000 m/mm/(cm.sup.2hmmAq), longitudinal thermal conductivity ≥1.7W/(m.Math.k), transverse thermal conductivity ≥21W/(m.Math.K). The porous nickel-tungsten metal material of the invention, as the matrix material of the gas diffusion layer, has the advantages of lower electrical resistance and higher strength compared with carbon paper.

The disclosure relates to a brazing method for joining substrates, in particular where one of the substrates is difficult to wet with molten braze material. The method includes formation of a porous metal layer on a first substrate to assist wetting of the first substrate with a molten braze metal, which in turn permits joining of the first substrate with a second substrate via a braze metal later in an assembled brazed joint. Ceramic substrates can be particularly difficult to wet with molten braze metals, and the disclosed method can be used to join a ceramic substrate to another substrate. The brazed joint can be incorporated into a solid-oxide fuel cell, for example as a stack component thereof, in particular when the first substrate is a ceramic substrate and the joined substrate is a metallic substrate.

The disclosure relates to a brazing method for joining substrates, in particular where one of the substrates is difficult to wet with molten braze material. The method includes formation of a porous metal layer on a first substrate to assist wetting of the first substrate with a molten braze metal, which in turn permits joining of the first substrate with a second substrate via a braze metal later in an assembled brazed joint. Ceramic substrates can be particularly difficult to wet with molten braze metals, and the disclosed method can be used to join a ceramic substrate to another substrate. The brazed joint can be incorporated into a solid-oxide fuel cell, for example as a stack component thereof, in particular when the first substrate is a ceramic substrate and the joined substrate is a metallic substrate.

The present disclosure is directed towards flow structures in electrochemical cells for use in high differential pressure operations. The flow structure on the low pressure-side of the cell has a larger surface area than the flow structure on the high-pressure side of the cell at the flow structure—MEA interface. The boundary of the high pressure flow structure is entirely within the boundary of the low pressure flow structure. A seal around the high pressure flow structure is also contained within the boundary of the low pressure flow structure. In such an arrangement, high fluid pressures acting on the electrolyte membrane from the high-pressure side of the cell is fully and continuously balanced by the flow structure on the low pressure-side of the membrane. Use of the low pressure flow structure as a membrane support prevents the rupture or deformation of the membrane under high stresses.

The present disclosure is directed towards flow structures in electrochemical cells for use in high differential pressure operations. The flow structure on the low pressure-side of the cell has a larger surface area than the flow structure on the high-pressure side of the cell at the flow structure—MEA interface. The boundary of the high pressure flow structure is entirely within the boundary of the low pressure flow structure. A seal around the high pressure flow structure is also contained within the boundary of the low pressure flow structure. In such an arrangement, high fluid pressures acting on the electrolyte membrane from the high-pressure side of the cell is fully and continuously balanced by the flow structure on the low pressure-side of the membrane. Use of the low pressure flow structure as a membrane support prevents the rupture or deformation of the membrane under high stresses.

Realized are an electrochemical element and a solid oxide fuel cell that have a dense electrolyte layer and that have excellent durability and robustness, and methods for producing the same. An electrochemical element includes: a metal substrate 2 having a plurality of through holes 21; an electrode layer 3 provided over a front face of the metal substrate 2; and an electrolyte layer 4 provided over the electrode layer 3, wherein the through holes 21 are provided passing through the front face and a back face of the metal substrate 2, the electrode layer 3 is provided in a region larger than a region, of the metal substrate 2, in which the through holes 21 are provided, and the electrolyte layer 4 has a first portion 41 coating the electrode layer 3, and a second portion 42 that is in contact with the front face of the metal substrate 2.

A fuel cell is provided with a power generation unit; the power generation unit is provided with a first metal separator, a first electrolyte membrane/electrode structure, a second metal separator, a second electrolyte membrane/electrode structure, and a third metal separator. The first electrolyte membrane/electrode structure is provided with a first resin frame member at the outer periphery, and the first resin frame member is provided with an inlet buffer section positioned outside a power generation region and coupled to a first oxidant gas flow path, and a protruding section, which is one part of an inlet coupling flow path coupling together the inlet buffer section and an oxidant gas inlet communication hole.

Realized are a high-performance electrochemical element and solid oxide fuel cell in which the contact properties between a dense and highly-gastight electrolyte layer and an electrode layer are improved while the treatment temperature during formation of the electrolyte layer is suppressed to a low temperature, and methods for producing the same. An electrochemical element includes an electrode layer 3, and an electrolyte layer 4 arranged on the electrode layer 3, wherein the electrode layer 3 has a plurality of pores that are open on a face thereof in contact with the electrolyte layer 4, and the pores are filled with fine particles made of the same components as the electrolyte layer 4.

The present invention relates to an improved metal supported solid oxide fuel cell unit, fuel cell stacks, fuel cell stack assemblies, and methods of manufacture.

The present invention relates to an improved metal supported solid oxide fuel cell unit, fuel cell stacks, fuel cell stack assemblies, and methods of manufacture.