The invention relates to a flow field plate (1) for a fuel cell, consisting of a synthetic resin (A-B) with fillers that comprise at least graphite (C) and/or carbon black. The flow field plate (1) according to the invention is characterized in that a polyurethane resin (PUR) is used as the synthetic resin (A-B).

The invention relates to a flow field plate (1) for a fuel cell, consisting of a synthetic resin (A-B) with fillers that comprise at least graphite (C) and/or carbon black. The flow field plate (1) according to the invention is characterized in that a polyurethane resin (PUR) is used as the synthetic resin (A-B).

A gas diffusion layer comprises a carbon sheet and a microporous layer disposed on at least one surface of the carbon sheet, and meeting the requirement “C is equal to or greater than 0”, wherein: C, referred to as “index for simultaneous realization of a required in-plane oxygen permeation coefficient and electrical resistance”, is calculated by subtracting the product of B multiplied by 60 from A and adding 310 to the difference, A, is the rate of oxygen permeation in an in-plane direction in a gas diffusion layer that occurs when a pressure of 0.5 MPa is applied in the through-plane direction to a surface of the gas diffusion layer to compress an arbitrarily selected region having a width of 10 mm and a depth of 3 mm in the gas diffusion layer, and B is the “electrical resistance” that occurs when the gas diffusion layer is compressed by applying a pressure of 2 MPa in the through-plane direction.

A manufacturing method for manufacturing a fuel cell includes a laser application step and a bonding step. In the laser application step, a laser beam is applied to a carbon film of a separator including a metal plate and the carbon film covering a surface of the metal plate such that the metal plate is exposed by removing the carbon film within an application range of the laser beam. In the bonding step, the separator is bonded to a resin member within a range including at least part of a range where the metal plate is exposed.

A manufacturing method for manufacturing a fuel cell includes a laser application step and a bonding step. In the laser application step, a laser beam is applied to a carbon film of a separator including a metal plate and the carbon film covering a surface of the metal plate such that the metal plate is exposed by removing the carbon film within an application range of the laser beam. In the bonding step, the separator is bonded to a resin member within a range including at least part of a range where the metal plate is exposed.

Disclosed is a membrane electrode, fuel cell gas diffusion layer, and process for preparing the fuel cell gas diffusion layer, the process comprising: S1 coating microporous layer slurry on the surface of hydrophobic carbon paper; the microporous layer slurry was obtained by dispersing mixture of carbon powder, polytetrafluoroethylene dispersion solution, thickener, and solvent; S2 moving the hydrophobic carbon paper coated with the microporous layer slurry to a porous ceramic plate, and connecting a vacuum pump to the porous ceramic plate, vacuumed for adsorption pre-infiltration treatment, and then dried. S3 continuing to coat the microporous layer slurry on the hydrophobic carbon paper dried in step S2, then drying, and then sintering at 250-400° C. to obtain a gas diffusion layer. The beneficial effects of this disclosure include: this disclosure improve the water vapor erosion resistance of the microporous layer and the durability of the gas diffusion layer.

Provided a gas diffusion layer for fuel cells, the gas diffusion layer including: a carbon substrate; and a microporous layer formed on the carbon substrate, wherein the microporous layer comprises first carbon particles having a partially graphitized structure and a water-repellent binder resin binding the first carbon particles, and the microporous layer further comprises a cerium compound, a nitrogen-doped cerium compound, nitrogen-doped second carbon particles having a partially graphitized or non-graphitized structure, or a mixture of two or more, as a radical scavenger capable of removing hydrogen peroxide generated at a fuel cell open circuit potential or a higher potential. In the membrane electrode assembly and the fuel cell each employing the gas diffusion layer having excellent durability according to one or more embodiments, chemical or electrochemical degradation may be effectively prevented over a long period of time, and thus excellent electrochemical performance may be obtained over a long period of time. This leads to an extended lifetime of the fuel cell.

Provided a gas diffusion layer for fuel cells, the gas diffusion layer including: a carbon substrate; and a microporous layer formed on the carbon substrate, wherein the microporous layer comprises first carbon particles having a partially graphitized structure and a water-repellent binder resin binding the first carbon particles, and the microporous layer further comprises a cerium compound, a nitrogen-doped cerium compound, nitrogen-doped second carbon particles having a partially graphitized or non-graphitized structure, or a mixture of two or more, as a radical scavenger capable of removing hydrogen peroxide generated at a fuel cell open circuit potential or a higher potential. In the membrane electrode assembly and the fuel cell each employing the gas diffusion layer having excellent durability according to one or more embodiments, chemical or electrochemical degradation may be effectively prevented over a long period of time, and thus excellent electrochemical performance may be obtained over a long period of time. This leads to an extended lifetime of the fuel cell.

The present invention provides compositions and a process for the preparation of porous bipolar plates with pore volume density and pore size that can result in high water uptake by the plates while providing the desired resistance against gas permeation. The combination of porogens (pore-forming agents) with specific types of graphite particles and polymer binders provides the desired characteristics. The porous bipolar plates have high electrical conductivity and flexural strength.

The present invention provides compositions and a process for the preparation of porous bipolar plates with pore volume density and pore size that can result in high water uptake by the plates while providing the desired resistance against gas permeation. The combination of porogens (pore-forming agents) with specific types of graphite particles and polymer binders provides the desired characteristics. The porous bipolar plates have high electrical conductivity and flexural strength.