A carbon substrate for a gas diffusion layer of a fuel cell, the carbon substrate being a porous carbon substrate having a first surface and a second surface opposite the first surface, the carbon substrate includes a plurality of carbon fibers arranged irregularly to form a non-woven type and a carbide of an organic polymer located between the carbon fibers to bind the carbon fibers to each other, the carbide has a graphite structure, and the carbon substrate has a Bragg diffraction angle 2θ of less than 26.435° and a interplanar distance d(002) of less than 3.372 Å, a gas diffusion layer employing the same, an electrode for a fuel cell, a membrane electrode assembly for a fuel cell, and a fuel cell. When the gas diffusion layer is manufactured using the carbon substrate according to the present disclosure, cell voltage characteristics of the fuel cell may be greatly improved.

This disclosure provides a manufacturing method for manufacturing a fuel cell separator. The manufacturing method includes: providing a material sheet including a fiber sheet, carbon particles, and a resin, the carbon particles and the resin being applied to the fiber sheet; and pressing the material sheet into a recess-projection shape by which a gas circulation passage is to be formed, and forming a top portion and a shift portion. In the pressing of the material sheet, the material sheet is pressed such that a draft of the top portion is higher than a draft of the shift portion.

This disclosure provides a manufacturing method for manufacturing a fuel cell separator. The manufacturing method includes: providing a material sheet including a fiber sheet, carbon particles, and a resin, the carbon particles and the resin being applied to the fiber sheet; and pressing the material sheet into a recess-projection shape by which a gas circulation passage is to be formed, and forming a top portion and a shift portion. In the pressing of the material sheet, the material sheet is pressed such that a draft of the top portion is higher than a draft of the shift portion.

An illustrative fuel cell component includes a body that has a plurality of first pores. The first pores have a first pore size. A fluorinated carbon coating is on at least some of the body. The coating establishes a plurality of second pores in a coated portion of the body. The second pores have a second pore size that is smaller than the first pore size.

An illustrative fuel cell component includes a body that has a plurality of first pores. The first pores have a first pore size. A fluorinated carbon coating is on at least some of the body. The coating establishes a plurality of second pores in a coated portion of the body. The second pores have a second pore size that is smaller than the first pore size.

Disclosed is a solid oxide fuel cell including an electrode-electrolyte assembly and an interconnect in communication with the electrode-electrolyte assembly, wherein the interconnect has a porosity gradient.

Disclosed is a solid oxide fuel cell including an electrode-electrolyte assembly and an interconnect in communication with the electrode-electrolyte assembly, wherein the interconnect has a porosity gradient.

Disclosed is a solid oxide fuel cell including an electrode-electrolyte assembly and an interconnect in communication with the electrode-electrolyte assembly, wherein the interconnect comprises a carbon matrix composite.

A bonding jig used for bonding a gas diffusion layer or a fuel cell constituent member including the gas diffusion layer to be sandwiched between separators and an adhesive sheet for joining the separators to the gas diffusion layer or fuel cell constituent member, the bonding jig being capable of simultaneously performing bonding and eliminating fluffy fibers on the gas diffusion layer. The bonding jig includes a loading area (recess) where the gas diffusion layer is loaded when the bonding is performed, and the recess has a plurality of communication holes that communicate with the outside and that are coupled to a suction pump. While the adhesive sheet is placed on the side of the upper face of the bonding jig so as to be integrated with the gas diffusion layer, the suction pump is actuated to eliminate fluffy fibers on the gas diffusion layer.

A gas diffusion layer includes conductive particles, conductive fibers, and polymer resins, in which an amount of surface functional groups in the conductive particle is 0.25 mmol/g or less.