The disclosure relates to bipolar plates used in fuel cells and to methods for forming bipolar plates. A bipolar plate of a fuel cell with a composite corrosion-resistant, gastight, conductive coating comprises a core of a required shape, a first layer having high contact conductivity on the core, and a second layer having corrosion resistance, high gas-tightness, electric conductivity on the first layer and in pores of the first layer, the second layer covering at least the pores in the first layer. The first layer is preferably formed by a magnetron sputtering method, and the second layer is preferably formed by a method of thermolysis of a metalorganic compound. This ensures high gas-tightness and elasticity of a bipolar plate without compromising its corrosion resistance and contact conductivity.

A cell may include a columnar support having a first main face and a second main face; and an element comprising a first electrode layer, a solid electrolyte layer, and a second electrode layer laminated in sequence on the first main face of the support. The porosity of at least one of the two end portions of the support in the longitudinal direction L may be lower than that of the central portion of the support in the longitudinal direction L.

A membrane-electrode assembly (MEA) for use in electrical applications, for example in polymer electrolyte fuel cells (PEFCs), includes a protective high-stiffness interlayer coating interposed between a gas diffusion layer and an ion conducting membrane layer, and includes also a catalyst layer. The interlayer mitigates electrical shorting across the ion conducting membrane layer, for example by providing mechanical support against fiber protrusions from the gas diffusion layers into the ion conducting membrane layer or by smoothing the roughness of the gas diffusion layer. The interlayer is typically a mixture of carbon black and one or more ionomers, and its properties are controlled by modulating its thickness, mechanical modulus, ionomer loading, and electrical conductivity.

A fuel cell electricity generation unit including a unit cell including an electrolyte layer containing a solid oxide, and a cathode and an anode which face each other with the electrolyte layer intervening therebetween; an electrically conductive current collecting member disposed on the cathode side of the unit cell; an electrically conductive coating which covers the surface of the current collecting member; and an electrically conductive bonding layer which bonds the cathode to the current collecting member covered with the coating, wherein the following relationship is satisfied: the porosity of the coating<the porosity of the bonding layer<the porosity of the cathode.

A proton conductor contains a metal oxide having a perovskite structure and represented by A.sub.aB.sub.bM.sub.cO.sub.3- (wherein: A is at least one of Ba, Ca, and Sr; B is at least one of Ce and Zr; M is at least one of Y, Yb, Er, Ho, Tm, Gd, and Sc; 0.85a1; 0.5b<1; c=1-b; and is an oxygen deficiency amount), and a standard deviation in a triangular diagram representing an atomic composition ratio of the A, the B, and the M is not greater than 0.04.

A method for manufacturing a metal plate including a rolling step for rolling a metal material provided with a penetration space passing through the metal material in a thickness direction to reduce the thickness of the metal material and reduce the area of a surface opening formed in the surface of the metal material by the penetration space, thereby producing a plate-like metal plate.

The objective of the present invention is to provide, in an industrially advantageous method, -lithium aluminate which has various favorable physical properties as a MCFC electrolyte holding plate with excellent heat stability and chemical stability, even when the -lithium aluminate is minute with the BET specific surface area being 10 m2/g or greater. A method for producing -lithium aluminate is characterized by mixing hydrated alumina and lithium carbonate in an Al/Li molar ratio of 0.95-1.01 and subjecting the obtained mixture (a) to a first firing reaction to obtain a fired product, and then subjecting a mixture (b) which is the obtained fired product to which an aluminum compound is added to a second firing reaction.

The objective of the present invention is to provide, in an industrially advantageous method, -lithium aluminate which has various favorable physical properties as a MCFC electrolyte holding plate with excellent heat stability and chemical stability, even when the -lithium aluminate is minute with the BET specific surface area being 10 m2/g or greater. A method for producing -lithium aluminate is characterized by mixing hydrated alumina and lithium carbonate in an Al/Li molar ratio of 0.95-1.01 and subjecting the obtained mixture (a) to a first firing reaction to obtain a fired product, and then subjecting a mixture (b) which is the obtained fired product to which an aluminum compound is added to a second firing reaction.

A novel method to produce thin films spatially disposed on desired areas of workpieces is disclosed. Examples of include the formation of a yttria stabilized zirconia (YSZ) film formed on a desired portion of a stainless steel interconnect for solid oxide fuel cells by Atomic Layer Deposition (ALD). A number of methods to produce the spatially disposed YSZ film structures are described including polymeric and silicone rubber masks. The thin film structures have utility for preventing the reaction of glasses with metals, in particular alkali-earth containing glasses with ferritic stainless steels, allowing high temperature bonding of these materials.

The disclosure relates to a brazing method for joining substrates, in particular where one of the substrates is difficult to wet with molten braze material. The method includes formation of a porous metal layer on a first substrate to assist wetting of the first substrate with a molten braze metal, which in turn permits joining of the first substrate with a second substrate via a braze metal later in an assembled brazed joint. Ceramic substrates can be particularly difficult to wet with molten braze metals, and the disclosed method can be used to join a ceramic substrate to another substrate. The brazed joint can be incorporated into a solid-oxide fuel cell, for example as a stack component thereof, in particular when the first substrate is a ceramic substrate and the joined substrate is a metallic substrate.