A membrane electrode assembly and a method of manufacturing an electricity generating assembly include a pair of gas diffusion layers disposed on both surfaces of the membrane electrode assembly. Coupling agents are applied on surfaces of the gas diffusion layers, modifying surfaces of the gas diffusion layers. A coupling agent-friendly adhesive is applied to the surfaces of the gas diffusion layers to which the coupling agents are applied, forming adhesion layers on surfaces of the gas diffusion layers. The gas diffusion layers are stacked on the surfaces of the membrane electrode assembly, causing the adhesion layers to come into contact with the first and second surfaces of the membrane electrode assembly.

A cell includes an element portion and a metal member. The metal member includes a first gas-flow passage and a second gas-low passage, and supports the element portion. First gas flows through the first gas-flow passage. Second gas flows through the second gas-flow passage.

Realized are an electrochemical element and a solid oxide fuel cell that have a dense electrolyte layer and that have excellent durability and robustness, and methods for producing the same. An electrochemical element includes: a metal substrate 2 having a plurality of through holes 21; an electrode layer 3 provided over a front face of the metal substrate 2; and an electrolyte layer 4 provided over the electrode layer 3, wherein the through holes 21 are provided passing through the front face and a back face of the metal substrate 2, the electrode layer 3 is provided in a region larger than a region, of the metal substrate 2, in which the through holes 21 are provided, and the electrolyte layer 4 has a first portion 41 coating the electrode layer 3, and a second portion 42 that is in contact with the front face of the metal substrate 2.

Realized are an electrochemical element and a solid oxide fuel cell that have a dense electrolyte layer and that have excellent durability and robustness, and methods for producing the same. An electrochemical element includes: a metal substrate 2 having a plurality of through holes 21; an electrode layer 3 provided over a front face of the metal substrate 2; and an electrolyte layer 4 provided over the electrode layer 3, wherein the through holes 21 are provided passing through the front face and a back face of the metal substrate 2, the electrode layer 3 is provided in a region larger than a region, of the metal substrate 2, in which the through holes 21 are provided, and the electrolyte layer 4 has a first portion 41 coating the electrode layer 3, and a second portion 42 that is in contact with the front face of the metal substrate 2.

The disclosure provides a porous metal substrate structure with high gas permeability and redox stability for a SOFC and the fabrication process thereof, the porous metal substrate structure comprising: a porous metal plate composed of first metal particles; and a porous metal film composed of second metal particles and formed on the porous metal plate; wherein the porous metal plate has a thickness more than the porous metal film, and the first metal particle has a size more than the second metal particle. Further, a porous shell containing Fe is formed on the surface of each metal particle by impregnating a solution containing Fe in a high temperature sintering process of reducing or vacuum atmosphere, and the oxidation and reduction processes. The substrate uses the porous shells containing Fe particles to absorb the leakage oxygen.

The disclosure provides a porous metal substrate structure with high gas permeability and redox stability for a SOFC and the fabrication process thereof, the porous metal substrate structure comprising: a porous metal plate composed of first metal particles; and a porous metal film composed of second metal particles and formed on the porous metal plate; wherein the porous metal plate has a thickness more than the porous metal film, and the first metal particle has a size more than the second metal particle. Further, a porous shell containing Fe is formed on the surface of each metal particle by impregnating a solution containing Fe in a high temperature sintering process of reducing or vacuum atmosphere, and the oxidation and reduction processes. The substrate uses the porous shells containing Fe particles to absorb the leakage oxygen.

Realized are a high-performance electrochemical element and solid oxide fuel cell in which the contact properties between a dense and highly-gastight electrolyte layer and an electrode layer are improved while the treatment temperature during formation of the electrolyte layer is suppressed to a low temperature, and methods for producing the same. An electrochemical element includes an electrode layer 3, and an electrolyte layer 4 arranged on the electrode layer 3, wherein the electrode layer 3 has a plurality of pores that are open on a face thereof in contact with the electrolyte layer 4, and the pores are filled with fine particles made of the same components as the electrolyte layer 4.

Realized are a high-performance electrochemical element and solid oxide fuel cell in which the contact properties between a dense and highly-gastight electrolyte layer and an electrode layer are improved while the treatment temperature during formation of the electrolyte layer is suppressed to a low temperature, and methods for producing the same. An electrochemical element includes an electrode layer 3, and an electrolyte layer 4 arranged on the electrode layer 3, wherein the electrode layer 3 has a plurality of pores that are open on a face thereof in contact with the electrolyte layer 4, and the pores are filled with fine particles made of the same components as the electrolyte layer 4.

A membrane electrode assembly of an electrochemical device includes a proton conductive solid electrolyte membrane and an electrode including Ni and an electrolyte material which contains as a primary component, at least one of a first compound having a composition represented by BaZr.sub.1-x1M.sup.1.sub.x1O.sub.3 (M.sup.1 represents at least one element selected from trivalent elements each having an ion radius of more than 0.720 A° to less than 0.880 A°, and 0<x.sub.1<1 holds) and a second compound having a composition represented by BaZr.sub.1-x2Tm.sub.x2O.sub.3 (0<x.sub.2<0.3 holds).

A metal support for an electrochemical element has a plate shape as a whole, and is provided with a plurality of penetration spaces that pass through the metal support from a front face to a back face. The front face is a face to be provided with an electrode layer. Each of front-side openings that are openings of the penetration spaces formed in the front face has an area of 3.0×10.sup.−4 mm.sup.2 or more and 3.0×10.sup.−3 mm.sup.2 or less.