A design of and the process for forming a rigidly bonded metal supported electro-chemical device stack is provided. The electro-chemical device stack can be a solid oxide fuel cell or solid oxide electrolysis stack. The stack comprises multiple planar cells connected in serial by planar metal interconnects. The cells have metal support layers on both anode and cathode sides. The interconnect has gas channels embedded. Thin ceramic electro-chemical active electrodes and electrolyte are sandwiched between the metal support layers. The cells and interconnects are rigidly bonded to form a rigid body stack. The process comprises the steps of a). forming metal supported electro-chemical device cells with metal supports on both anode and cathode sides, b). sealing the peripherals of porous cell layers with an electrically insulating sealing material such as glass. c). bonding the cells and interconnects through commonly used metal-to-metal bonding methods, such as brazing or laser welding.

A planar SOFC cell unit is formed from a plurality of planar elements (1100, 1200, 1300) stacked one above another. The cell unit encloses a cell chamber (1400) that includes a solid oxide fuel cell (2000) configured for electro-chemical generation, compliantly supported within the cell chamber. The plurality planar elements each comprise a thermally conductive material having a co-efficient of thermal conductivity that is a least 100 W/mK such as aluminum or copper. The planar elements are thermally conductively coupled to each other to provide a continuous thermally conductive pathway that extends from perimeter edges of the cell chamber to perimeter edges of the plurality of planar elements. An SOFC stack comprises a plurality of the planar SOFC cell units stacked one above another.

An assembly includes an SOEC/SOFC-type solid oxide stack, a clamping system for clamping the stack, including at least two clamping rods that can be used to assemble upper and lower clamping plates, and a coupling system for high-temperature fluid-tight coupling of the stack to a heating system for supplying and discharging gas. The coupling system includes a collector with collection ducts for supplying and discharging gas, each provided with a collecting port positioned facing a corresponding communication port of at least one of the upper and lower clamping plates, and seals each placed between a collecting port and a corresponding communication port.

An assembly includes an SOEC/SOFC-type solid oxide stack, a clamping system for clamping the stack, including at least two clamping rods that can be used to assemble upper and lower clamping plates, and a coupling system for high-temperature fluid-tight coupling of the stack to a heating system for supplying and discharging gas. The coupling system includes a collector with collection ducts for supplying and discharging gas, each provided with a collecting port positioned facing a corresponding communication port of at least one of the upper and lower clamping plates, and seals each placed between a collecting port and a corresponding communication port.

A fuel cell system column includes a first terminal plate connected to a first electrical output of the column, a second terminal plate connected to a second electrical output of the column, at least one first fuel cell stack located in a middle portion of the column between the first terminal plate and the second terminal plate, and at least one electrical connection which is electrically connected to the middle portion of the column and which is configured to provide a more uniform fuel utilization across the first column.

The solid oxide fuel cell includes a support of which a main component is a metal, an anode layer that is supported by the support, an electrolyte layer of solid oxide that is provided on the anode layer and has oxygen ion conductivity, a cathode layer that is provided on the electrolyte layer; and a porous layer of a metal that covers the cathode layer and a part of the electrolyte layer around the cathode.

A contacting arrangement of solid oxide cells is disclosed, each solid oxide cell having at least two flow field plates to arrange gas flows in the cell, and an active electrode structure, which has an anode side, a cathode side, and an electrolyte element between the anode side and the cathode side. The contacting arrangement includes a gasket structure to perform sealing functions in the solid oxide cell and a contact structure located between the flow field plates and the active electrode structure, the contact structure being at least partly a gas permeable structure configured and adapted according to structures of the flow field plates and according to the active electrode structure.

A contacting arrangement of solid oxide cells is disclosed, each solid oxide cell having at least two flow field plates to arrange gas flows in the cell, and an active electrode structure, which has an anode side, a cathode side, and an electrolyte element between the anode side and the cathode side. The contacting arrangement includes a gasket structure to perform sealing functions in the solid oxide cell and a contact structure located between the flow field plates and the active electrode structure, the contact structure being at least partly a gas permeable structure configured and adapted according to structures of the flow field plates and according to the active electrode structure.

A manifold plate for a fuel cell stack includes a lower manifold portion, an upper manifold portion, a dielectric layer sandwiched between the lower manifold portion and the upper manifold portion, a bottom inlet hole and a bottom outlet hole formed in a bottom surface of the lower manifold portion, where the bottom inlet hole and the bottom outlet hole extend through the dielectric layer, top outlet holes and top inlet holes formed in opposing sides of a top surface of the upper manifold portion, outlet channels fluidly connecting the top outlet holes to the bottom inlet hole, and inlet channels fluidly connecting the top inlet holes to the bottom outlet hole.

A fuel cell stack including a separator having a gas equal distribution structure includes a cell formed by sequentially stacking an air electrode, an electrolyte, and a fuel electrode, an air electrode current collector, an air electrode separator, a fuel electrode current collector, and a fuel electrode separator. The air path or the fuel path includes a first channel through which the air or the fuel is introduced from the outside and which is formed to extend to a predetermined length, an auxiliary channel branched off from the first channel so that the air or the fuel moves from the first channel, and a second channel connected to an end portion of the auxiliary channel and formed to extend to a predetermined length so that the air or the fuel moved from the auxiliary channel is moved and discharged to the outside.