A footwear construction including a support cage that wraps an upper to provide an adaptive fit to accommodate a variety of foot shapes and to adapt to changes in foot shape during a gait cycle, while providing exceptional stability and support. The footwear can include an upper, a support cage and a sole assembly. The upper can be joined with the sole assembly and can include an exterior. The sole assembly can define a recess extending across a width of the sole assembly from a medial side to a lateral side. The support cage can be constructed from a semi-rigid but flexible polymeric material, disposed over the exterior of the upper and free floating relative to the exterior of the upper. The support cage can include a sole bridge that extends transverse to a longitudinal axis of the footwear, through the recess defined by the sole assembly.

Flat knitting allows production of textile structures (e.g., for use in footwear uppers) of a final desired shape such that textile cutting steps can be avoided. Flat knitted elements also can be formed directly in desired three dimensional shapes, which can help avoid the need to use additional support structures (e.g., in footwear construction). By selectively placing multiple different yarns and/or stitch patterns at multiple different locations in the overall structure during the knitting process, flat knitted products may have multiple different physical properties (e.g., different stretchability, different moisture management capabilities, etc.) at multiple different locations or zones within a single, unitary construction (e.g., different properties at different zones or locations within a single footwear structure). Additionally, flat knitting can be used to produce pockets, tunnels, or other layered structures in the final product.

An upper including: a plurality of panels provided in a medial side portion and/or a lateral side portion, the panels being separated from one another in a longitudinal direction of a foot, covering at least a portion of the side surface of the foot, and being pulled by a fastening member toward a center portion between the medial side and the lateral side of the foot; and a plurality of string-like non-stretchable string portions that are extending in the longitudinal direction, the string portions placed between a pair of the plurality of panels that are adjacent to each other in the longitudinal direction.

A variety of devices for protecting a user's foot from injury are disclosed. In one instance, the device is an external metatarsal protection device for a shoe or boot, having a sole with a first surface for supporting a wearer's foot and a second surface for contacting a ground area, an upper affixed to the sole, and an integral toe cap. An interior surface of the upper and the first surface of the sole define a receptacle for receiving the wearer's foot. The external protection device is incorporated along an exterior surface of the upper and is positioned to protect at least a metatarsal region of the wearer's foot. In an instance, the external protection device has injection-molded first and second layers of material, with the cushioning elements formed on a surface of the first layer and a plurality of grooves defined on a surface of the second layer.

An article of footwear, such as a shoe, includes an upper and a sole. The upper may be formed with an outer layer and a floating textile layer relative to one or more portions of the outer layer. The floating textile layer has an apparent elongation that is less than an apparent elongation of the outer layer in response to an equal tensile force applied to each of the floating textile layer and the outer layer along a same axis of orientation. The differential in apparent elongation of the outer layer and the floating textile layer may increase wearability and functionability of the upper.

In one embodiment, an article of footwear including an upper is described. The upper includes a braid body and at least one component. The braid body includes at least one braided layer. A reinforcement element is attached to the braid body along a connection area using a connecting stitch. The component is attached to the braid body at the connection area using a zigzag stitch including a thread that passes through the component at a first location and passes through the reinforcement element and the braid body at a second location. The second location extends beyond the connecting stitch attaching the reinforcement element to the braid body.

A tensile strand element for an article of footwear is disclosed. The tensile strand element includes one or more tensile strands secured at their endpoints between the sole and upper of an article of footwear, creating one or more looped portions. The unsecured looped portions may extend into the fastening region of the footwear and engage with a fastening system to tighten the footwear upper snugly against a wearer's foot to provide added support.

An article of footwear with a dynamic support system that controls arrays of tiles in the upper of the footwear to adjust the level of support provided in different regions of the upper. Sensors in the sole of the footwear, in the upper of the footwear and/or in an article worn by the wearer of the footwear measure the level of stress or other characteristics and provide input to one or more microprocessors that control motors located in the sole or in the upper of the footwear. When the motors are activated, they may compress or loosen arrays of tiles to adjust the stiffness of the upper in one or more regions of the upper.

A method of making an article of footwear with an upper including a ribbon structure is disclosed. The method includes laying down ribbon elements in straight and winding sections. The method includes stitching or otherwise attaching the ribbon elements to a backing layer. The method also includes embroidering a periphery of the ribbon structure to tack down any raised portions of the ribbon at the periphery. The method also includes inserting a lace through loops in the ribbon structure.

Described are shoe uppers for a sports shoe with a first layer with a first surface and an opposing second surface, a first yarn section with a first diameter, wherein the first yarn section is arranged on the first surface of the first layer, and a second yarn section with a second diameter, wherein the second yarn section is arranged on the first surface of the first layer. The first yarn section and the second yarn section have at least one parallel portion in which the first yarn section is substantially parallel to the second yarn section, and wherein a distance between the first yarn section and the second yarn section is smaller than a larger value of the first diameter and the second diameter.