The present invention relates to a battery module. The battery module according to the present invention includes a housing having an internal accommodation space; and a plurality of battery cells disposed in the internal accommodation space, in which the housing includes a weld joint in which a first base material of a first aluminum-based alloy and a second base material of a second aluminum-based alloy are welded, and at least a partial region of a bead surface of the weld joint is located inward with respect to a reference plane, with an imaginary plane, which connects an outer surface of the first base material and an outer surface of the second base material in contact with the weld joint, as the reference plane.

A battery block includes a plurality of cylindrical batteries, a battery holder having a plurality of accommodating parts into which axial one end portions of the cylindrical batteries are inserted, and a pair of terminal plates, that connect the cylindrical batteries in parallel. Each of the accommodating parts includes the partition wall formed along an outer peripheral surface of cylindrical battery, an extending portion that extends on the first end surface so as to surround a part of the first end surface on which the safety valve is disposed and is formed integrally with the partition wall, and an opening that exposes the part of the first end surface on which the safety valve is disposed.

The disclosure is directed to an apparatus comprising a substrate and a composition disposed on the substrate. The catalyst comprises a polypropylene carbonate (PPC) and a catalyst selected from the group consisting of an acid with a pKa less than or equal to 1 in water, a phase transfer catalyst, and a metal salt. The substrate and composition can be used in insulators between batteries, for example in a battery pack.

A housing for at least one heat-releasing element (100), for example a battery element in an electric vehicle, comprises: a housing wall (200), a holder (300) which is joined to the housing wall (200) for accommodating the at least one heat-releasing element (100) and a cooling body (400) which is arranged on a side of the housing wall (200) opposite the holder (300) and is joined to the housing wall (200).

The housing wall (200), the holder (300) and the cooling body (400) are together present as one-piece component, wherein the cooling body (400) has at least one channel (500) for a cooling medium and at least a subregion of the cooling body (400) consists of a first thermoplastic polymer composition having a thermal conductivity determined in accordance with ASTM E1461-01 of ≥0.2 W/(m K).

An unsaturated polyester resin composition includes: a resin component comprising an unsaturated polyester, a polymerizable monomer, and a low profile agent; aluminum hydroxide; and a fire retardant. The unsaturated polyester is a polymerized product of polybasic acid and polyhydric alcohol. The polybasic acid has an ethylenic unsaturated double bond at a predetermined ratio. The polyvinyl acetate is blended as a low profile agent relative to the resin component at a predetermined ratio. Aluminum hydroxide is blended relative to the resin component at a predetermined ratio.

An energy storage system includes a housing in which a plurality of storage cells are arranged. The storage cells are thermally insulated from each other via a device arranged between the storage cells. The device is designed in such a way that the storage cells are spaced apart from each other. The device is made from temperature-resistant material. The device has projections and depressions. The device contains a material which is configured to be subjected to an endothermic chemical conversion when a temperature of 200° C. is exceeded.

Systems, methods, and apparatus for multifunctional battery packaging and insulation are disclosed. In one or more embodiments, a battery pack comprises a plurality of battery cells. The battery pack further comprises a block comprising a plurality of recesses formed within the block. In one or more embodiments, each of the recesses respectively houses one of the battery cells within the block. In at least one embodiment, the block comprises a low density ceramic fiber reinforced foam that is porous such that a gas or liquid may pass through the block to cool the battery pack. In one or more embodiments, at least a portion of the block is covered with a ceramic matrix composite (CMC) material comprising a ceramic slurry composite pre-impregnated (prepreg) with fibers. In some embodiments, the CMC material is cured via kiln firing the block.

A silicone composite for high temperature insulation applications is disclosed. The composite is formed of a silicone and a thermally decomposable inorganic filler which are compounded together. The compounded material is then injection molded, overmolded, compression molded, cast, laminated, extruded, or dispensed. When the silicone composite is exposed to a high temperature, it forms an inorganic composite and maintains its insulating properties and dimensional stability.

Apparatus for mitigating propagation of thermal events between battery cells within a battery module assembly (10) is provided. The apparatus comprises one or more of several features that function to prevent a runaway thermal event within one battery cell (48) from triggering a fire or other thermal event within another battery cell within the battery module assembly (10). The apparatus may comprise one or more of: (i) a compressive wrap (88) applied to a battery cell (48); (ii) a layered barrier material (104) positioned between adjacent battery cells (48); (iii) silicone rubber supports (94) positioned adjacent the battery terminals (62, 64), (iv) a light-weight, fire-resistant housing composite panel, and (v) rupturable diaphragms (36) configured to vent gases and ejecta from a battery cell undergoing a thermal event.

In some examples, a high-energy-density battery pack device includes a circuit board and at least two casing structures mounted on the circuit board. In some examples, the high-energy-density battery pack device also includes at least two cells electrically connected in series or in parallel through the circuit board. In some examples, each cell of the at least two cells is positioned in a casing structure of the at least two casing structures. In some examples, the respective casing structure surrounds the respective cell with an opening on one end of the cell.