H01M50/28

Composite battery enclosure
12030390 · 2024-07-09 · ·

A battery enclosure for a vehicle chassis comprising a base plate having an upper and lower surface and a plurality of edges; an external support structure with a flange portion on a lower surface thereof and disposed on an upper surface of the base plate to circumscribe the base plate edges; a battery tray with a flange portion extending from an upper surface thereof is disposed on an upper surface of the base plate. The battery tray includes a plurality of raised surface features on the upper surface outlining individual cells, each cell configured to receive at least one battery. A lid is disposed on the flange of the battery tray with the external support structure disposed below the battery tray flange, and extending around the battery tray edges.

Composite battery enclosure
12070997 · 2024-08-27 · ·

A battery enclosure for a vehicle chassis having a base member with raised surface features on the upper surface outlining individual cells, each cell configured to receive at least one battery; a cover member having a plurality of depending surface features on the lower surface which are aligned with the surface features of the base member. The cover member includes a channel formed in the upper surface thereof, aligned with and extending along a length of the depending surface feature disposed on the bottom surface. A lattice support structure is also included which has a plurality of support members extending axially and transversely, wherein the lattice support structure is configured to be at least partially disposed within the channel of the cover member and mounted to the vehicle chassis. The lattice support member providing increased rigidity and a load distribution path for externally applied forces (e.g. crash events) to prevent or inhibit enclosure breakage or puncture.

Composite battery enclosure
12070997 · 2024-08-27 · ·

A battery enclosure for a vehicle chassis having a base member with raised surface features on the upper surface outlining individual cells, each cell configured to receive at least one battery; a cover member having a plurality of depending surface features on the lower surface which are aligned with the surface features of the base member. The cover member includes a channel formed in the upper surface thereof, aligned with and extending along a length of the depending surface feature disposed on the bottom surface. A lattice support structure is also included which has a plurality of support members extending axially and transversely, wherein the lattice support structure is configured to be at least partially disposed within the channel of the cover member and mounted to the vehicle chassis. The lattice support member providing increased rigidity and a load distribution path for externally applied forces (e.g. crash events) to prevent or inhibit enclosure breakage or puncture.

AUTOMOTIVE HIGH-VOLTAGE ENERGY ACCUMULATOR
20180261811 · 2018-09-13 ·

An automotive high-voltage energy accumulator includes a housing structure; a plurality of battery modules disposed in a housing space of the housing structure, wherein the housing structure closes the housing space at least in a lateral and/or downward manner; and a housing cover that closes the housing space of the housing structure at least in an upward manner. The housing cover has a multi-layered construction and includes a lower metal layer and an upper metal layer. The lower metal layer and the upper metal layer are mutually disposed so as to be substantially vertically spaced apart, define a cover space therebetween, and are fixedly interconnected at peripheries. A plastics core layer substantially fills the cover space and mechanically interconnects the two metal layers.

Solid-state polymer lithium battery pack and preparation method thereof

A solid-state polymer lithium battery pack and a preparation method therefor are provided. The lithium battery pack includes: single batteries (1), connecting sleeve members (2), electric cables (3), a battery box (4) and a pouring sealant, and has functions of power supply, power storage and multiple charging/discharging. The preparation method includes: connecting a plurality of single batteries in series by means of connecting sleeve members (2) to form combined batteries; connecting a plurality of combined batteries in series to form a lithium battery pack; and finally, assembling the lithium battery pack into a battery box (4), filling a pouring sealant inside the battery box by means of a sealant pouring process for fixing the single batteries (1) and internal electric cables (3), and discharging air in the battery box (4), so that a final solid-state polymer lithium battery pack is obtained.

TRACTION BATTERY ENCLOSURE COMPRESSION LIMITER

An exemplary traction battery assembly includes, among other things, a first portion of an enclosure, a second portion of the enclosure, and a compression limiter. The first portion is overmolded to the compression limiter. An exemplary method includes, among other things, securing a first portion of an enclosure for a traction battery to a second portion, and limiting compression of the first portion during the securing using a compression limiter. The first portion is overmolded to the compression limiter.

LITHIUM ION BATTERY SYSTEM HAVING TEMPERATURE CONTROL FUNCTION
20180241028 · 2018-08-23 ·

A lithium ion battery system having a temperature control function includes a shell, a battery core, and a phase change material. The battery core is packaged in the shell, the shell is filled with the phase change material which is in contact with a surface of the battery core, and the phase change material includes sodium nitrate with crystal water, paraffin wax, white carbon black, polyacrylamide gel, and trimethylolpropane.

BATTERY CELL COMPRISING A FIRST TERMINAL ARRANGED INSIDE A SECOND TERMINAL

The invention relates to a battery cell (10) comprising a first terminal (1), which is electrically conductively connected to a first electrode, and a second terminal (2), which is electrically conductively connected to a second electrode, the first terminal (1) being arranged inside the second terminal (2). The invention further relates to a battery module (200) comprising corresponding battery cells (10), to a battery, to a method for producing the battery module (200), and to a use for the battery.

Cover Element in Sandwich Design having a Fusible Intermediate Layer for a Battery Housing, Battery Housing and Motor Vehicle

Described is a cover element for a battery housing of a battery storage device, in particular a high-voltage battery, including a plurality of battery cells, of an at least partially electrically driven motor vehicle. The cover element has a sandwich design including a first cover layer, a second cover layer, and an intermediate layer arranged between the cover layers. When the cover element is mounted on the battery housing, the first cover layer faces the battery storage device and the second cover layer faces away from the battery storage device. The first cover layer has a plurality of breaking portions which are movable relative to the first cover layer according to a pressure prevailing in a region of a relevant breaking portion, so that a break opening is formed, Also described in the context of the cover element is a battery housing and a motor vehicle.

Cover Element in Sandwich Design having a Fusible Intermediate Layer for a Battery Housing, Battery Housing and Motor Vehicle

Described is a cover element for a battery housing of a battery storage device, in particular a high-voltage battery, including a plurality of battery cells, of an at least partially electrically driven motor vehicle. The cover element has a sandwich design including a first cover layer, a second cover layer, and an intermediate layer arranged between the cover layers. When the cover element is mounted on the battery housing, the first cover layer faces the battery storage device and the second cover layer faces away from the battery storage device. The first cover layer has a plurality of breaking portions which are movable relative to the first cover layer according to a pressure prevailing in a region of a relevant breaking portion, so that a break opening is formed, Also described in the context of the cover element is a battery housing and a motor vehicle.