A battery terminal bushing is disclosed. The battery terminal bushing comprises a body having an insertion end and an exterior end opposite the insertion end. One or more sealing rings surround the body between the insertion end and the exterior end. A terminal post connector segment is provided on the insertion end of the body. An anti-torque pattern is provided on one or more surfaces of the body configured to engage and be contained within the battery housing material. A lead acid battery comprising the battery terminal bushing is also disclosed.

An electrochemical cell includes a cell element and a casing configured to receive the cell element, the casing having a wall with a first terminal opening. The electrochemical cell includes a first terminal having a terminal post extending through the first terminal opening along a longitudinal axis of the terminal post, a first gasket extending into an interior of the casing and disposed radially between the terminal post and the wall to electrically insulate the terminal post from the wall, a second gasket extending exterior to the casing, positioned axially adjacent to the first gasket with respect to the longitudinal axis, and disposed radially between the terminal post and the wall to electrically insulate the terminal post from the wall, and a press ring disposed exterior to the casing and radially between the second gasket and the terminal post. The electrochemical cell also includes a second terminal.

Battery parts, such as battery terminals, and associated systems and methods for making same. In one embodiment, a battery part has a sealing region or sealing bead located on a lateral face of an acid ring for increasing resistance to leakage therepast as the battery container shrinks. Another embodiment includes a forming assembly for use with, for example, a battery part having a bifurcated acid ring with spaced apart lips. The forming assembly can include movable forming members that can be driven together to peen, crimp, flare or otherwise form the lips on the bifurcated acid ring.

The present disclosure relates to bonding or sealing metal parts to the polymer packaging of certain battery modules. The present disclosure includes a battery module having a polymer packaging with an interior and exterior and a plurality of battery cells disposed within the interior of the polymer packaging. The battery module includes a metal part that extends from the interior to the exterior of the polymer packaging and is in thermal or electrical contact with at least a portion of the plurality of battery cells. The metal part includes a bonding surface that is secured to an overmolded portion of the polymer packaging, wherein the bonding surface has a microsurface roughness that hermetically seals the bonding surface of the metal part to the overmolded portion of the polymer packaging.

A sealed battery includes a case, an internal terminal, an external terminal, and an insulating holder. The internal terminal of the sealed battery includes a collector connected to an electrode body, a shaft part exposed outside the case, and a crimping part that is provided in an upper end portion of the shaft part. The crimping part is formed by pressurizing and deforming an upper end portion of the shaft part such that the crimping part extends along an upper surface of the external terminal. Then, the external terminal arranged outside the case is configured so that a linear expansion coefficient on a side of the upper surface and a linear expansion coefficient on a side of a bottom surface in contact with the insulating holder are different from each other.

A lithium ion (Li-ion) battery module includes a module terminal configured to electrically couple the Li-ion battery module to an electrical connector of an external load. The module terminal includes a conductive component and a sealing shim secured to the conductive component, the sealing shim being formed from a polymeric material. The Li-ion battery module includes a housing containing a plurality of Li-ion battery cells and having an opening through which the conductive component of the module terminal at least partially protrudes. The sealing shim of the module terminal is directly secured to the housing and forms a seal isolating an interior of the housing from the external environment.

A lead-acid battery includes an electrode plate assembly, a battery case, a positive electrode strap, a negative electrode strap, a positive electrode post, a negative electrode post, a cover, and an electrolyte solution. A negative electrode bushing provided in the cover and the negative electrode post together constitute a negative electrode terminal. A maximum value of a gap between an outer circumferential surface of the negative electrode post and an inner circumferential surface of the negative electrode bushing in the negative electrode terminal is 0.5 mm or more and 2.5 mm or less. A rib is provided in a lower part of the negative electrode bushing, and a minimum value of a protrusion height of the rib is 1.5 mm or more and 4.0 mm or less. A distance between a surface of the electrolyte solution and a lowermost portion of the negative electrode bushing is 15 mm or less.

The present disclosure provides a battery module, which comprises: a harness isolation board provided with a mounting groove; an output pole connection sheet; and a fixing assembly. The fixing assembly comprises: a connecting member placed in the mounting groove to be fixed on the harness isolation board; and a fastening member securely connected to the connecting member and fixing the output pole connection sheet. The connecting member and the fastening member are separately formed and securely connected together, the fastening member is fixed on the harness isolation board via the connecting member, thus the fixing manner between the connecting member and the harness isolation board is not related to the fastening member, and in turn it only needs to improve the structure of the connecting member and the harness isolation board to enhance the connecting strength and the anti-torque effect between the fixing assembly and the harness isolation board.

A pouch cell includes a generally rectangular cell housing formed of a metal laminated film, an electrode assembly that is sealed within the cell housing, and a current collector device disposed in the cell housing. The electrode assembly includes positive electrode portions alternating with negative electrode portions, the positive electrode portions and the negative electrode portions being separated by at least one separator and stacked along a stack axis. The current collector device is electrically connected to one of the positive electrode portions and the negative electrode portions and exits the cell housing via an opening formed in the cell housing. The opening is formed in a side wall of the cell housing at a location spaced apart from the sealed joint that closes the cell housing and at a location facing the stack axis.

An insulating protector that is to be attached to an electricity storage module that has positive and negative electrode terminals, the insulating protector including: a main cover portion that is configured to allow a first bus bar that is connected to an electrode terminal, to be led out, and to allow a second bus bar that is connected to an electrode terminal, to be led out via a path that is different from a path via which the first bus bar is led out; and a sub cover portion that is pivotable about a hinge portion relative to the main cover portion, and covers the bus bar.