Automated assembly systems and methods are configured to automatically insert components into grommets. The systems include a component insertion sub-system configured to insert first components into first cavities of a first grommet, an imaging sub-system configured to acquire images of the first grommet, and a grommet shift determination sub-system in communication with the component insertion sub-system and the imaging sub-system. The grommet shift determination sub-system is configured to compare at least two images of the first grommet acquired by the imaging sub-system to determine distance changes between the first cavities in response to one or more of the first components being inserted into one or more of the first cavities, and generate an insertion map that accounts for the distance changes.

An electrical connector includes an insulative housing, a plurality of contacts retained in the insulative housing, a fastener and a first sealing ring. The insulative housing has a rear section extending backwardly. The rear section has a rear space and a first peripheral wall around the rear space. Each contact has a connecting leg extending into the rear space. The fastener has a mating section to engage with the rear section and a board receiving chamber extending therethrough along a front to back direction. The fastener has a fixed position on the insulative housing, and as moving the fastener to the fixed position, the connecting legs are pressed into the board receiving chamber for electrically connecting with the flexible printed circuit board, and the first sealing ring is sealed around the junction of the contacts and the flexible printed circuit board.

A strain relief system for a cable inserted within has a main housing with an opening and a series of ramp features and a series of serrations on an interior surface. The system also has a rotating collar with an opening in line with the opening of the main housing. The rotating collar having a series of follower features configured to be inserted into the opening of the main housing such that when the roating collar is rotated relative to the main housing, the follower features engage the ramp features to compress the cable inserted with the strain relief system. The rotating collar also having at least one ratcheting tab configured to engage the series of serrations of the main housing such has to provide a ratcheting function between the rotating collar and the outer housing.

A cable sealing plug includes a cable pass through opening extending through the cable sealing plug in an axial direction, a compression seal extending around the cable pass through opening, and a locking part having a locking system. The compression seal is transferable to a compressed state in which an inner diameter of the compression seal is smaller than a predetermined cable diameter of an electric cable extending through the cable pass through opening. The locking part and the compression seal are formed as a unitary component.

A method of forming a fluid resistant insulator for use in a connector includes collecting a part having a surface and electrically insulating properties. The method further includes applying a superhydrophobic sealant to the surface of the part having the electrically insulating properties. The method further includes curing the part with the superhydrophobic sealant applied to allow the superhydrophobic sealant to dry.

A solid ring-conductor assemblage (20) blocks water from migrating in the axial direction of an electrical stranded conductor (1). The solid ring-conductor assemblage (20) has a ring and an electrical stranded conductor. The diameter of an initial opening of the ring exceeds an outer diameter of the stranded conductor (1). The solid ring-conductor assemblage (20) is obtained by the process of placing the ring in an installed position where the electrical stranded conductor (1) runs through the initial opening. A compressive force (F) is applied onto the ring (2) in the installed position thereby compressing the ring (2) as well as the portion of the electrical stranded conductor (1) as covered by the ring into a compressed state. The compressed ring and the compressed portion of the electrical stranded conductor bonds as an entity providing the solid ring-conductor assemblage (20). A ring is provided to obtain the solid ring-conductor assemblage; a cable has a stranded electrical conductor where at least one ring is compressed around the electrical stranded conductor; and a method includes manufacturing an electrical stranded conductor arranged with at least one solid ring-conductor assemblage.

A coupling device is provided. The coupling device comprises a first connector with one or more primary pins and one or more drawers. The one or more drawers are configured to receive at least one of a fuse or a jumper. The one or more drawers are configured to be opened to permit the fuse or the jumper to be added or removed. The coupling device defines one or more recesses, and the one or more drawers are configured to be inserted into a recess of the one or more recesses to place the drawer in a closed state. In the closed state, the fuse or the jumper form part of an electrical circuit.

Termini assemblies of electrical cable connector assemblies and methods of formation include a termini housing configured to receive an electrical cable and a dynamic seal assembly disposed in the termini housing and including a first portion having an O-ring seal configuration and configured to seal the termini assembly up to a pressure threshold and a second portion having a cup seal configuration and configured to seal the termini assembly at pressures greater than the pressure threshold. Methods of installing the electrical cable connector assemblies include installing the electrical cable connector assembly in a low or high pressure application, wherein installation in the low pressure application results in at least one of the first and second portions of the dynamic seal assembly sealing the termini assembly, and wherein installation in the high pressure application results in the second portion of the dynamic seal assembly sealing the termini assembly.

A connector is provided with a housing 10, a front seal portion 36 to be arranged to face a front surface of the housing 10, and a front wall portion 41 to be arranged to face a front surface of the front seal portion 36. The housing 10 includes cavities 17, deflectable locking lances 19 projecting into the cavities 17, and space portions 20 located in a deflection direction of the locking lances 19. The front wall portion 41 includes detection pieces 44 projecting rearward, tip sides of the detection pieces 44 being arranged in the space portions 20. The front seal portion 36 includes detection-side seal holes 40 to be held in close contact with base end sides of the detection pieces 44. The base end sides of the detection pieces 44 have a circular cross-sectional shape corresponding to the detection-side seal holes 40.

The electrical power unit is provided with: a power unit body; an electrical component for driving the power unit body; and a connecting terminal which is disposed at the tip end of an electrically conductive path member extending from the power unit body and connectable to the electrical component. The connecting terminal is provided detachably to an attaching portion of the power unit body.