A stator core assembly for an axial flux electric motor for an automobile includes a cylindrical outer case that defines a central axis, first and second disk shaped insulate frames axially spaced from one another and positioned within the outer case, each of the first and second insulate frames including a circular outer ring, a circular inner ring and a plurality of radial spokes extending between the outer ring and the inner ring and spaced circumferentially about the central axis, and a plurality of segmented core sections extending axially between the first and second insulate frames spaced circumferentially around and supported by the first and second insulate frames, wherein, a radial spoke is positioned between each adjacent pair of segmented core sections, and at least one radial spoke extends across each axial end of each one of the plurality of segmented core sections.

A stator core assembly for an axial flux electric motor for an automobile includes a cylindrical outer case that defines a central axis, first and second disk shaped insulate frames axially spaced from one another and positioned within the outer case, each of the first and second insulate frames including a circular outer ring, a circular inner ring and a plurality of radial spokes extending between the outer ring and the inner ring and spaced circumferentially about the central axis, and a plurality of segmented core sections extending axially between the first and second insulate frames spaced circumferentially around and supported by the first and second insulate frames, wherein, a radial spoke is positioned between each adjacent pair of segmented core sections, and at least one radial spoke extends across each axial end of each one of the plurality of segmented core sections.

An electromagnetic rotary drive includes a rotor and a stator. The rotor magnetically driven without contact about an axial direction, and magnetically levitated without contact with respect to the stator. The rotor actively magnetically levitated in a radial plane and passively magnetically stabilized in the axial direction against tilting. The stator has coil cores, each including a longitudinal limb extending in the axial direction and a transverse limb arranged in the radial plane. The transverse limb extends from the longitudinal limb and is bounded by an end face. A concentrated winding is arranged on each of the longitudinal limbs surrounding a respective longitudinal limb. The end faces have a first distance in the radial direction from a first portion and a second distance in the radial direction from a second portion, the second distance greater than the first distance.

A method for manufacturing a laminated iron core includes providing a plurality of annular iron core piece rows, each of which is configured by annularly arranging a plurality of divided iron core pieces including yokes and teeth, and the yokes of the annularly-adjacent divided iron core pieces in the annular iron core piece row are mutually different in shape. In the method, the annular iron core piece rows are laminated by changing a rotational angle of the newly laminated annular iron core piece row relatively to the lastly laminated annular iron core piece row laminated so that the divided iron core piece with a shape different from that of the divided iron core piece is laminated on the lastly laminated divided iron core piece.

A moving member of a machine can include a cold plate that serves as a primary structural member for the moving member. The cold plate can have one or more cooling channels formed within the cold plate. A plurality of armature windings can be fixed to the cold plate. One or more field windings can be fixed to the cold plate. A plurality of ferromagnetic cores can be fixed to the cold plate, each ferromagnetic core positioned within a loop of at least one of the plurality of armature windings. Other embodiments are described.

The present invention relates to a motor assembly comprising a core with an improved structure. An embodiment of the present invention provides a motor assembly comprising: a shaft configured to form a rotational axis of a motor; a rotor coupled to the shaft; and a plurality of cores provided along the circumference of the rotor and configured to form a magnetic path. The cores are spaced apart from the outer circumferential surface of the rotor by a predetermined distance and configured to surround at least a portion of the outer circumferential surface of the rotor, and each comprise: a pole shoe having a first surface parallel to the radial direction of the rotor; and a pole arm extending from the pole shoe toward the radially outer side of the rotor. Among the plurality of cores, the first surfaces formed on the pole shoes of adjacent cores are symmetrical with respect to the radial direction of the rotor.

A stator core assembly for an axial flux electric motor for an automobile includes a cylindrical outer case that defines a central axis, first and second disk shaped insulate frames axially spaced from one another and positioned within the outer case, each of the first and second insulate frames including a circular outer ring, a circular inner ring and a plurality of radial spokes extending between the outer ring and the inner ring and spaced circumferentially about the central axis, and a plurality of segmented core sections extending axially between the first and second insulate frames spaced circumferentially around and supported by the first and second insulate frames, wherein, a radial spoke is positioned between each adjacent pair of segmented core sections, and at least one radial spoke extends across each axial end of each one of the plurality of segmented core sections.

A stator core assembly for an axial flux electric motor for an automobile includes a cylindrical outer case that defines a central axis, first and second disk shaped insulate frames axially spaced from one another and positioned within the outer case, each of the first and second insulate frames including a circular outer ring, a circular inner ring and a plurality of radial spokes extending between the outer ring and the inner ring and spaced circumferentially about the central axis, and a plurality of segmented core sections extending axially between the first and second insulate frames spaced circumferentially around and supported by the first and second insulate frames, wherein, a radial spoke is positioned between each adjacent pair of segmented core sections, and at least one radial spoke extends across each axial end of each one of the plurality of segmented core sections.

Disclosed is a machine having a moving member. The moving member including a cold plate having a plurality of slots through the cold plate. The moving member also including a plurality of ferromagnetic cores coupled to the cold plate, each of the plurality of ferromagnetic cores protruding through a respective one of the plurality of slots, creating gaps between the plurality of ferromagnetic cores. The moving member also including a plurality of armature windings coupled to the cold plate, the plurality of armature windings occupying the gaps between the plurality of ferromagnetic cores.

A motor assembly includes a motor housing having a shaft, a rotor coupled to the shaft, multiple core assemblies along the circumference of the rotor to form a magnetic path, and a first bearing housing supporting one side of the shaft, a housing cover coupled to the motor housing, an impeller installed on the shaft, a diffuser coupled to the housing cover between the impeller and the rotor, and a shroud containing the impeller and the diffuser. The multiple core assemblies are contained independently and spaced apart from each other along the circumference of the rotor. The housing cover includes a second bearing housing supporting the other side of the shaft. The motor housing includes core support portions for supporting the multiple core assemblies independently, and a first bridge extending from the core support portions to connect the core support portions and the first bearing housing.