H02K1/165

Rotary electrical machine with stator core having powder bodies within holes

A rotary electrical machine is equipped with a rotor that is rotatably supported, and a stator having a stator core that is disposed coaxially with the rotor. The stator core is configured as a plurality of stacked steel plates, and has a yoke portion that is of annular shape, a plurality of teeth extending radially from the yoke portion, and slots between adjacent teeth. A stator winding is wound in the slots. The yoke portion has holes that extend in the stacking direction of the steel plates, at positions of radial-direction extension of the slots, and molded powder bodies formed from a magnetic powder are provided within the holes.

Impact tool and electric motor

An electric motor includes a rotor assembly, a stator assembly, a printed circuit board, and a solder cup. The stator assembly includes a lamination stack defining teeth, coils supported about the teeth, and a conductive terminal electrically connected to at least one coil. The conductive terminal includes a lead portion. The printed circuit board is coupled to the stator assembly and includes opposed first and second sides, and a through hole extending through the printed circuit board and receiving the lead portion. The printed circuit board further includes a solder pad surrounding the through hole on at least one of the first side or the second side. The solder cup is supported on the lead portion between the printed circuit board and the stator assembly, and includes a wide end facing toward the printed circuit board, and a narrow end opposite the wide end.

Stator and method for manufacturing the same

Disclosed herein are a stator and a method for manufacturing the same. The stator according to embodiments of the present disclosure includes an insulating part and a plurality of stator coils each having two ends electrically connected to form one joint portion. The insulating part is configured to cover at least respective parts of the joint portions, and to provide a distance between neighboring joint portions. Accordingly, a partial discharge caused by a surge between the joint portions of the stator coils may be prevented, allowing operational reliability of the stator to be increased.

TRANSVERSE FLUX MACHINE

A stator pole for a stator of a transverse flux machine is provided. The stator includes a stator winding arranged in a winding space, and the winding space being formed circumferentially in a circumferential direction in relation to an axis of rotation of a rotor. The stator pole has a body element made of a ferromagnetic material, which has at least one pole head which, in the installation position, may be arranged opposite the one rotor, and a magnetic return path region, which may be arranged facing away from the one rotor, wherein a number of the pole heads of the stator pole correspond to a number of the rotors. The stator pole is configured to occupy only a portion of a circumference of the winding space in the circumferential direction, and the magnetic return path region has a curved shape which adjoins the at least one pole head, as a result of which the magnetic return path region is designed to define the winding space in part transversely to the circumferential direction.

Electric Motor
20230143271 · 2023-05-11 ·

An electric motor has a rotor and a stator (1) with a first winding space (11) to receive a multiplicity of coil windings (12) wound from a winding wire. A second winding space (20), connected to the respective first winding space (11), is provided as a winding space extension of the first winding space (11) in order to receive at least one wire portion (21) of the winding wire. Two receiving pockets (24, 25), situated opposite one another in the circumferential direction (U), are formed in the at least one second winding space (20) in order to respectively receive the at least one wire portion (21) of the winding wire.

Modular brushless DC (BLDC) motor construction
11658530 · 2023-05-23 · ·

A brushless DC motor (BLDC) includes a stator having a ring-shaped body with multiple stator posts extending axially outward from the ring-shaped body. A plurality of stator windings are each wound about a corresponding one of the stator posts. A rotor support structure is positioned radially inward of the multiple stator posts. A rotor including a shaft is received in the rotor support structure. A first rotor disk is fixed to a first end of the shaft. At least a first set of magnets is disposed about the rotor disk and positioned radially adjacent to the stator posts such that the first set of magnets and the stator windings define a first radial flux flowpath. A second set of magnets positioned relative to the stator posts in one of an axial adjacency or a radial adjacency such that a second flux flowpath is defined.

Magnetizing yoke and manufacturing method thereof

A magnetizing yoke prevents coils from being damaged and/or broken when an object to be magnetized is magnetized, more securely as compared with any conventional arts. The magnetizing yoke includes a slot member made of thermoplastic resin and formed with slots for inserting and fixing windings of an iron core, wherein the slot member is inserted into and fixed to the iron core. The magnetizing yoke is manufactured using a simple step of mounting the slot members made of resin on the iron core.

Stator having segment conductors with phase windings having parallel conductors connected in series
11646612 · 2023-05-09 · ·

A stator for a rotary electric machine includes a stator core with slots and a stator winding. The stator winding includes a phase winding including segment conductors inserted in the slots. The phase winding includes parallel conductors connected in series. Each of the parallel conductors includes segment conductors connected in parallel. When one parallel conductor is regarded as a reference parallel conductor, and the segment conductors constituting the reference parallel conductor are regarded as reference segment conductors, each reference segment conductor includes a first conductor portion constituting a first conductor portion group, and a second conductor portion constituting a second conductor portion group. One reference segment conductor includes an outer conductor portion, as the first conductor portion, located on the outermost position in the first conductor portion group, and an inner conductor portion, as the second conductor portion, located on the innermost position in the second conductor portion group.

Locking mechanism for segmented stator core

A stator core assembly for an axial flux electric motor for an automobile includes a cylindrical outer case that defines a central axis, first and second disk shaped insulate frames axially spaced from one another and positioned within the outer case, each of the first and second insulate frames including a circular outer ring, a circular inner ring and a plurality of radial spokes extending between the outer ring and the inner ring and spaced circumferentially about the central axis, and a plurality of segmented core sections extending axially between the first and second insulate frames spaced circumferentially around and supported by the first and second insulate frames, wherein, a radial spoke is positioned between each adjacent pair of segmented core sections, and at least one radial spoke extends across each axial end of each one of the plurality of segmented core sections.

Locking mechanism for segmented stator core

A stator core assembly for an axial flux electric motor for an automobile includes a cylindrical outer case that defines a central axis, first and second disk shaped insulate frames axially spaced from one another and positioned within the outer case, each of the first and second insulate frames including a circular outer ring, a circular inner ring and a plurality of radial spokes extending between the outer ring and the inner ring and spaced circumferentially about the central axis, and a plurality of segmented core sections extending axially between the first and second insulate frames spaced circumferentially around and supported by the first and second insulate frames, wherein, a radial spoke is positioned between each adjacent pair of segmented core sections, and at least one radial spoke extends across each axial end of each one of the plurality of segmented core sections.