A coil bending machine is a machine that, in a stator core including a yoke and multiple teeth and having a slot formed between circumferentially adjacent teeth, while lead portions of a segment coil which is a U-shaped lead wire including a bent portion K and two lead portions R extending from the bent portion are inserted into two slots, push-bends end portions of the lead portions protruding from an axial end face of the stator core toward the stator core. The coil bending machine includes a coil bending member that push-bends the end portions of the lead portions protruding from the axial end face of the stator core toward the stator core, and a coil pressing mechanism that press-fixes a segment coil inside the slot toward the yoke, from the radially inner side of the stator core.

A method for manufacturing a stator operatively associated with an inner and outer circumferential jigs including sequentially ordered steps of inserting segment coils, each constituting of a pair of straight portions connected with a connecting portion in a U-like shape, in slots of a stator core, rotating a twisting ring while distal end parts of the pairs of straight portions protruding on an opposite side to the connecting portions are engaged with ring grooves of the twisting ring to twist and shape in one direction the distal end parts located in odd-numbered positions from an outer circumferential side or an inner circumferential side in a radial direction and twist and shape the distal end parts located in even-numbered positions in an opposite direction to the one direction, and welding the distal end parts twisted in the one direction and the distal end parts twisted in the opposite direction.

The invention relates to a stator (1) of an electric machine (23) having a stator axis (2) and having a laminated core (3) on which stator teeth (4) and stator slots (5) located between the stator teeth (4) are formed and which has a large number of laminations (6), wherein the stator teeth (4) are interconnected via an annular stator yoke (7), wherein a single conductor (9) or a conductor bundle (10) comprising a plurality of conductors (9), in particular a stack of flat-wire conductors, is provided in each of the stator slots (5) in order to form an electrical stator winding (8), wherein a plurality of support points (11) which are spaced apart from one another in the axial direction with respect to the stator axis (2) are formed in each of the stator slots (5) in order to clamp the conductor (9) or conductor bundle (10) in each stator slot (5), wherein at least one slot gap (19) is formed between the walls (4.2, 5.1) of each stator slot (5) and the conductor or conductor bundle (9, 10) arranged in the stator slot (5), which slot gap forms a slot gap channel (20) which extends in the axial direction and through which a cooling medium, in particular oil, can flow, characterized in that the support points (11) are each formed by twisting individual or a plurality of laminations (6) of the laminated core (3), in particular a group (12) or a plurality of groups (12) of laminations (6).

A highly versatile stator manufacturing device is provided. A stator manufacturing device 7 includes: an engagement portion 8 engageable with a distal end of an extension portion 5 of each of a plurality of conductor segments 4 extending from a plurality of extension positions that differ in a radial direction R in each slot 3 of a stator core 2; a circumferential direction drive portion 9 that drives the engagement portion 8 engaging with the extension portion 5 in a circumferential direction C, to bend the extension portion 5; and a radial direction drive portion 10 that drives the engagement portion 8 in the radial direction R.

To enhance process reliability when processing wire ends during the course of a production of a machine element of an electric machine, a positioning and clamping device configured to position and clamp one or several wire ends for further processing during the course of the production of the machine element of the electric machine, comprises a capturing device for capturing and positioning the at least one wire end, wherein the capturing device has at least one oblique guide for the relative positioning of the at least one wire end. Furthermore, a corresponding clamping and positioning method is described.

A wire conductor alignment apparatus aligns wire conductors of coil members provided in a core of a dynamo electric motor or generator for welding the ends thereof. The apparatus has a plurality of circumferentially arranged first passages and a plurality of circumferentially arranged second passages. Each first passages is overlapped with a second passage to form a pair, each pair of passages form a combined third passage, and each third passage is configured to receive at least one end portion of at least two wire conductors of a coil member of a dynamo electric machine. The apparatus also has an actuator for moving at least one of the plurality of first passages and the plurality of second passages relative to one another in a circumferential direction to cause a respective end portion of a wire conductor for welding thereof.

An electric machine has a plurality of phases. A winding is associated with each phase. An interconnection arrangement includes an annular carrier element with a plurality of axial cutouts, each for passage of a portion of a winding and a plurality of concentrically arranged, hollow-cylindrical switching rings. Each switching ring is adapted to contact a winding. The carrier element and the switching rings are adapted to radially positively engage one inside the other in an axial contact zone.

The present invention pertains to a stator manufacturing method and a device therefor. All of segments are twisted in order to obtain a stator, the linear sections of the segments being inserted into slots in a stator core. The segments on the inner peripheral side are subsequently twisted after the segments on the outer peripheral side are untwisted. In order to achieve this, e.g., a fourth spindle that is positioned on the outermost peripheral side and is one of the first through fourth spindles for twisting the segments is disconnected from a fourth motor and brought to a non-rotatable state. The following is then performed in sequence: the third spindle is disconnected from a third motor and twisted, and the second spindle is disconnected from the second motor and twisted.

The disclosure relates to a method for producing a stator. Electrical conductor elements are arranged in slots of a laminated core of a two-layer winding. The conductor ends of the conductor elements are moved relative to one another on an end side of the sheet metal packet at one or both of the layers by a positioning process by axially plugging together a normal helix tool with the axial conductor ends of some of the conductor elements and subsequent relative rotation of the normal helix tool relative to the sheet metal packet, and by axially plugging together a selective skewing tool with the axial conductor ends of the remaining conductor elements, such that they have a provided relative end position with respect to each other for a connection of a part of the conductor ends with corresponding conductor ends of the other layer.

A method for manufacturing a stator that includes attaching a coil portion to slots by pivoting the coil portion about a connecting wire in a state in which a plurality of the coil portions are connected together by the connecting wire for each phase, the coil portions including a first coil portion that includes one first slot-housed portion to be arranged on a radially inner side of a first slot of a stator core and the other first slot-housed portion to be arranged on a radially outer side of a second slot provided at a position spaced away from the first slot in a circumferential direction, the other first slot-housed portion being spaced away from the one first slot-housed portion in the circumferential direction.