An electric machine comprising a stator with a plurality of open slots accommodating double-layer distributed winding with conductors transposed in the end-winding area. The conductors are litz wire conductors and the end-winding portions of the conductor are not twisted or turned around the axis of the conductor.

Transposition coils and insulation for transposition coils. One example provides a transposition coil including a plurality of conductor turns arranged in at least two separate stacks and an outer main wall insulation that encircles the at least two separate stacks. Each of the at least two separate stacks are provided with dedicated main wall insulation that encircles exactly one of the at least two separate stacks.

Transposition coils and insulation for transposition coils. One example provides a method including providing a first conductor and a second conductor in at least two separate stacks, the first conductor extending along a first axis and the second conductor extending along a second axis, forming a double stack, forming a bridge connection between the at least two separate stacks, providing each of the two separate stacks with a dedicated main wall insulation that encircles exactly one of the at least two separate stacks, and providing an outer main wall insulation that encircles the at least two separate stacks.

A winding device includes: a winding core having a winding body and flanges provided on both sides of the winding body in a rotation-axis direction, the winding core being configured such that a wire rod supplied from a supply source is wound around the winding body being rotated; a guide member configured to be rotated together with the winding core, the guide member being configured to guide the wire rod to the winding body; and an axial-direction moving mechanism configured to move the guide member in the rotation-axis direction of the winding core.

A graphene power generating system is connected to a rotating shaft or driving shafts of the vehicles or other moving objects. Those shafts are mainly wasting energy, that wasting energy is re collectable by this Nano-graphene alternator or generators when rotating the shafts. New alternator or generator replaced copper wire by super conductive and ultra-strong lightest material of the graphene wire for producing high electrical power, and reducing sizes, weight, and sound pollutions. Even the housing and shaft of the steel replaced by newly discovered material of Giga steel, carbon steel, or titanium which is lighter, stronger, and cheaper. Therefore, it can reduce size and weight by about 70%, which creates higher economic benefits as well as multi-purpose of electrical power generating applications.

A graphene power generating system is connected to a rotating shaft or driving shafts of the vehicles or other moving objects. Those shafts are mainly wasting energy, that wasting energy is re collectable by this Nano-graphene alternator or generators when rotating the shafts. New alternator or generator replaced copper wire by super conductive and ultra-strong lightest material of the graphene wire for producing high electrical power, and reducing sizes, weight, and sound pollutions. Even the housing and shaft of the steel replaced by newly discovered material of Giga steel, carbon steel, or titanium which is lighter, stronger, and cheaper. Therefore, it can reduce size and weight by about 70%, which creates higher economic benefits as well as multi-purpose of electrical power generating applications.

A stator winding is formed by mounting winding bodies individually into pairs of slots of a stator core separated by a predetermined number of slots, the winding bodies each being formed by winding a jointless, continuous conductor wire coated with insulation for m turns into a helical shape such that end portions of rectilinear portions are linked by coil ends, where m is a natural number that is greater than or equal to two, and the coil ends include a top portion that displaces by a predetermined amount in a radial direction at an approximately central portion between the linked rectilinear portions, the radial displacement at the top portions is approximately ad, where a is a natural number that is greater than or equal to 1 and less than or equal to (m1), and d is a radial thickness of the rectilinear portions.

A stator assembly, a wind turbine and a method for manufacturing a stator assembly for an electrical machine with a concentrated winding stator design is provided. The method includes (a) providing a stator coil having a first coil axis and a first spatial design with, a first length along a first direction and a first width along a second direction; (b) exerting on the stator coil a tension force along the first direction and/or a compressive force along the second direction such that the first spatial design transforms into a second spatial design with a second length and a second width, wherein the second length is larger than the first length and the second width is smaller than the first width; and (c) placing the stator coil having the second spatial design around a single stator tooth of a stator yoke of the stator assembly.

A method is provided for fabricating an insulated metal coil for an electrical machine. The method includes 3D printing a metal coil having a plurality of turns. The method further includes subsequently infiltrating insulating material between the turns of the metal coil to electrically insulate the turns from each other.

A stator structure of a vehicle motor includes a stator core assembly and a plurality of coil assemblies composed of flat wires. The stator core assembly includes an annular portion and a plurality of tooth portions. The tooth portions extend from the annular portion in a radial direction toward a center of the stator core assembly. Each coil assembly is configured around a corresponding tooth portion. Each coil assembly includes a first flat wire and a plurality of second flat wires that are electrically connected in parallel. The first flat wire is radially stacked and wound around the corresponding tooth portion. The second flat wires are arranged radially adjacent to the first flat wire and are electrically connected in series to the first flat wire. The second flat wires are alternately stacked and radially wound around the corresponding tooth portion.