A curvilinear track section of a linear motor system for use with a moving element including a machine readable medium, the track section including: a curvilinear track portion having a predetermined curved shape; a plurality of sensors provided to the track portion such that each of the plurality of sensors is oriented perpendicular to the direction of motion while the plurality of sensors are placed along the direction of motion and the plurality of sensors are configured such that the machine readable medium will overlap at least two of the plurality of sensors at the same time; and a processor configured to determine a position of the moving element on the curvilinear track section based on the readings from the sensors.

A method is for manufacturing a stator of a rotary electric machine. The method includes; forming a stator core; forming each of cassette coils by concentrically winding rectangular wire for the specified number of turns, each of the cassette coils being formed by applying a shift amount with respect to an axis in a winding direction to a wire shape of at least one of the turns before being attached to the teeth; attaching each of the cassette coils to each of teeth while canceling the shift amount; and forming a wire coil of the rotary electric machine by connecting a winding terminal of one of the cassette coils to a winding terminal of another of the cassette coils.

An electric machine provided with a stator structure including internal and external layers of interleaved pre-wound coils made of rectangular wire coated with enamel insulation varnish is described herein. The two layers of pre-wound coils allow the use of slightly different size of pre-wound coils, which facilitates their insertion into the stator slots.

An electric motor includes a shaft, and a stator disposed around the outer periphery of the shaft and including a plurality of slots extending toward the shaft. A plurality of coil units are arranged respectively in the plurality of slots. The coil units are each formed of a plurality of wires connected in parallel. One of the coil units that is arranged in at least one of the plurality of slots formed in the stator includes a plurality of winding groups that are connected in series and that have a different number of turns from each other. The winding groups are arranged in the slot in descending order of the number of turns in the direction toward the shaft.

A curvilinear track section of a linear motor system for use with a moving element including a machine readable medium, the track section including: a curvilinear track portion having a predetermined curved shape; a plurality of sensors provided to the track portion such that each of the plurality of sensors is oriented perpendicular to the direction of motion while the plurality of sensors are placed along the direction of motion and the plurality of sensors are configured such that the machine readable medium will overlap at least two of the plurality of sensors at the same time; and a processor configured to determine a position of the moving element on the curvilinear track section based on the readings from the sensors.

A method to produce rotors or stators of electric machines having radial grooves into which webs of flat windings having parallel webs and winding heads connecting said webs being pulled, wherein a winding is produced on a rotating, strip-shaped flat former shorter than the winding such that windings are pulled off the former and transferred into a linear transfer device, which transports the windings to a removal position at which the windings are transferred into radial grooves of a rotor or of the transfer tool for transfer into radial grooves of a stator, wherein the former, the transfer device, and the rotor or the transfer tool being jointly rotated about an axis of rotation of the former when rotated to form windings.

The alignment method of the electrical conductors includes an aligning step of aligning a plurality of electrical conductors 40 in an annular shape while being overlapped in a circumferential direction of the annular shape by moving gripping devices 230 inward in a radial direction of the annular shape, in which the gripping device 230 has a pair of claws 232g1 and 232g2 capable of pinching one leg portions 41 of the substantially U-shaped electrical conductors 40 one by one, one claw 232g1 has a length capable of gripping one leg portion 41, and the other claw 232g2 has a length capable of gripping one leg portion 41 of one substantially U-shaped electrical conductor 40-1 and gripping the other leg portion 44 of the other substantially U-shaped electrical conductor 40-2.

A stator that includes an annular stator core having a plurality of slots each having a coil insertion opening that opens in a radial direction, and recesses formed in circumferential side walls and extending in an axial direction; a coil including slot accommodated portions accommodated in the plurality of slots; and a wedge containing a thermoplastic resin and engaged with the recesses so as to close at least a part of the coil insertion opening as viewed in the radial direction of the stator core.

A method for manufacturing a curvilinear track section including: forming a curvilinear track portion; cutting out a first slot grouping from an exterior edge of the curvilinear track portion, wherein the first slot grouping is at a first predetermined angle; cutting out a second slot grouping from the exterior edge of the curvilinear track portion, wherein the second slot grouping is at a second predetermined angle; and inserting motor units into the first and second slot groupings. A curvilinear track section having: a curvilinear track portion; a first slot grouping formed in an exterior edge of the curvilinear track portion, wherein the first slot grouping is at a predetermined angle relative to the exterior edge; a second slot grouping formed in the exterior edge of the curvilinear track portion, wherein the second slot grouping is at a second predetermined angle; and motor units inserted into the first and second slot groupings.

An axial flux motor for an appliance includes a stator yoke. A plurality of stator teeth extend from the stator yoke in an axial direction and are positioned about a central rotational axis. Each stator tooth includes a plurality of laminations that extend in the axial direction and form a T shaped member. The plurality of stator teeth are overmolded with a polymeric material to define a plurality of axial stator poles. At least one winding extends around the plurality of axial stator poles. A ring-shaped rotor rotates about the central rotational axis of the stator yoke. The rotor is positioned proximate an axial end of the plurality of axial stator poles.