H02K15/067

METHOD FOR PRODUCING A STATOR FOR AN ELECTRIC MACHINE

A method for producing a stator for an electric machine includes providing a stator with an annular stator body, from which a plurality of stator teeth protrude radially inwardly, wherein an intermediate space is formed in each case between two stator teeth that are adjacent in a circumferential direction, encapsulating two stator teeth adjacent in the circumferential direction with a first plastic mass, arranging a stator winding on a stator tooth, fixing the stator winding on the stator tooth by encapsulating said stator winding with a second plastic mass, following the encapsulation with the first plastic mass and before the fixing of the stator winding, a first mask is introduced into the intermediate space between the two stator teeth, such that the volume of the intermediate space that is filled with the first mask remains free from the second plastic mass to form a cooling duct during the encapsulation.

Manufacturing method of rotary electric machine and rotary electric machine

A manufacturing method of a rotary electric machine is disclosed. The rotary electric machine includes a stator provided with a stator iron core, which is cylindrical and in which slots are formed in a circumferential direction on an inner circumferential surface, and coils of phases that are each inserted into the slots, and a movable element provided with a movable element iron core supported in a rotatable manner relative to the stator and at least a pair of movable element magnetic poles provided in the movable element iron core. The method includes: a split flux coil formation step; a coil setting step; a stator iron core setting step; and a split flux coil collective insertion step.

Stator and method for manufacturing the same
10658884 · 2020-05-19 · ·

A stator having a structure in which an insulating paper is easily inserted into a slot and a method for manufacturing the same are provided. The stator includes a stator core (21) alternately having teeth (32) and slots (34) in a circumferential direction, a coil (33) installed at the stator core (21), and an insulating paper (60) provided around the coil (33) while being accommodated in the slot (34) and having a folded portion (64) in a lengthwise direction of the slot (34).

ELECTRIC MOTOR SYSTEM
20200091798 · 2020-03-19 · ·

An electric motor system includes a first electric motor including a first rotor, a first stator, and a first coil provided in the first stator, a second electric motor including a second rotor, a second stator and a second coil provided in the second stator and spaced apart from the first electric motor, and a heat conduction member disposed so as to extend between the first coil of the first electric motor and the second coil of the second electric motor.

Method And Device For Producing An Arrangement Of Coil Elements For A Plug-In Coil Of An Electric Machine
20200083761 · 2020-03-12 ·

A method is presented for producing an arrangement of coil elements for a plug-in coil of an electric machine. The method includes providing a workpiece carrier and producing an arrangement of rod-shaped coil elements for a plug-in coil of an electric machine on the workpiece carrier, wherein the following is respectively provided for the rod-shaped coil elements: accommodating and holding the coil elements by means of a displacement device; supplying the coil element onto the workpiece carrier by means of the displacement device into an assigned proximal position on the workpiece carrier, wherein the coil elements are hereby displaced form a distal position into the assigned proximal position with respect to the workpiece carrier; and transferring the coil elements in the proximal position on the workpiece carrier from the displacement device by a gripping device, which is formed on the workpiece carrier.

Stator for rotating electrical machine

A stator for a rotating electrical machine, the stator including a tubular core having a plurality of slots; and a coil mounted in the core, wherein the coil includes a plurality of conductor wires aligned in the slots, each of the conductor wires has ends projecting beyond the slot, a pair of the ends are bonded together to form a bonded end, a plurality of the bonded ends are arranged next to each other in a circumferential direction of the core and are arranged in a radial pattern so as to extend in a radial direction of the core, and a cap is formed by molding using a resin material having electrical insulation properties so that the cap integrally covers adjacent ones of the plurality of bonded ends.

METHOD ASSEMBLING A HIGH-TEMPERATURE ELECTROMAGNETIC MACHINE

A method of making an electromagnetic coil for use in a high-temperature electromagnetic machine includes pre-coating magnet wire with a high-temperature insulation precursor to produce pre-coated magnet wire, winding, while applying in-situ a glass-ceramic slurry, the pre-coated magnet wire into a predetermined coil shape to produce a wet-wound green coil, and thermally processing the wet-wound green coil to produce a processed coil. In some instances, a second layer of a high-temperature insulation may be applied to the processed coil to produce a further insulated processed coil, and then thermally processing the further insulated processed coil to produce a further processed electromagnetic coil.

Method for producing an electric motor, and apparatus

A method for producing an electric motor having a coil includes providing a coil core where the coil core has a slot which extends in a longitudinal direction of the coil core. The method further includes introducing a slot insulation into the slot such that the slot insulation projects beyond the coil core in the longitudinal direction and forms a projection, introducing a conductor material layer by layer into the slot, and using a first layer of the conductor material to retain the slot insulation in a region of the projection during an introduction of a second layer of the conductor material into the slot.

System and Method for Inserting Insulation Strips into Slots in Wound Stator
20190363620 · 2019-11-28 ·

The present disclosure provides a system for inserting insulation strips into slots in a wound stator and a method therefor. The system includes a first provider, a second provider and an inserting component. The first provider is configured to provide a first insulation strip. The second provider is configured to provide a second insulation strip. The inserting component is configured to simultaneously insert the first insulation strip and the second insulation strip spacing apart from the first insulation strip into two slots of the wound stator, respectively. The present disclosure further provides a system for manufacturing a stator core. The system includes a winding mechanism and at least one positioning component. The winding mechanism is configured to wind and release a sheet having several notches at intervals. The at least one positioning component is located under the winding mechanism and corresponds to the notches.

Stator for a rotating electrical machine
11962187 · 2024-04-16 · ·

A stator for a rotary electric machine, having a stator mass that has slots in which electrical conductors introduced axially into the slots are housed, each of the slots having a continuously closed contour.